HomeMy WebLinkAbout38314-Z OS Uffat ce Town of Southold Annex 12/10/2013
Gyp P.O.Box 1179
54375 Main Road
Ca
o Southold,New York 11971
CERTIFICATE OF OCCUPANCY
No: 36651 Date: 12/10/2013
THIS CERTIFIES that the building GENERATOR
Location of Property: 1445 Bay Shore Rd, Greenport,
SCTM#: 473889 See/Block/Lot: 53.4-4
Subdivision: Filed Map No. Lot No.
conforms substantially to the Application for Building Permit heretofore filed in this officed dated
9/11/2013 pursuant to which Building Permit No. 38314 dated 9/11/2013
was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for
which this certificate is issued is:
accessory generator as applied for.
This Certificate of Occupancy replaces COZ-36615 dated 11/21/13, for correction of the application date from l/l/1900
to 9/11/2013.
The certificate is issued to Golden,Annette
(OWNER)
of the aforesaid building.
SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL
ELECTRICAL CERTIFICATE NO. 38314 10/24/13
PLUMBERS CERTIFICATION DATED
Authorized Signature
o�SUFFoc,��o TOWN OF SOUTHOLD
BUILDING DEPARTMENT
y TOWN CLERK'S OFFICE
SOUTHOLD, NY
BUILDING PERMIT
(THIS PERMIT MUST,BE KEPT ON THE PREMISES
WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS
UNTIL FULL COMPLETION OF THE WORK AUTHORIZED)
Permit#: 38314 Date: 9/11/2013
Permission is hereby granted to:
Golden, Annette
1445 Bay Shore Rd
Greenport, NY 11944
To: Installation of an accessory generator as applied for per manufacturer's specifications.
At premises located at:
1445 Bay Shore Rd
SCTM # 473889
Sec/Block/Lot# 53.-4-4
Pursuant to application dated 1/1/1900 and approved by the Building Inspector.
To expire on 3/13/2015.
Fees:
ACCESSORY $100.00
CO -ACCESSORY BUILDING $50.00
Total: $150.00
Building Inspector
Form No.6
TOWN OF SOUTHOLD .
BUILDING DEPARTMENT
TOWN HALL
765-1802
APPLICATION FOR CERTIFICATE OF OCCUPANCY
This application must be filled in by typewriter or ink and submitted to the Building Department with the following:
A. For new building or new use:
1. Final survey of property with accurate location of all buildings, property lines, streets,and unusual natural or
topographic features.
2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form).
3. Approval of electrical installation from Board of Fire Underwriters.
4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead.
5. Commercial building, industrial building,multiple residences and similar buildings and installations, a certificate
of Code Compliance fi•om architect or engineer responsible for the building.
6. Submit Planning Board Approval of completed site plan requirements.
B. For existing buildings(prior to April 9, 1957) non-conforming uses,or buildings and "pre-existing" land uses:
1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic
features.
2. A properly completed application and consent to inspect signed by the applicant. if a Certificate of Occupancy is
denied, the Building Inspector shall state the reasons therefor in writing to the applicant.
C. Fees
I. Certificate of Occupancy-New dwelling$50.00, Additions to dwelling$50.00. Alterations to dwelling$50.00,
Swimming pool $50.00. Accessory building$50.00,Additions to accessory building$50.00, Businesses$50.00.
2. Certificate of Occupancy on Pre-existing Building- $100.00
3. Copy of Certificate of Occupancy-$.25
4. Updated Certificate of Occupancy- $50.00
5. Temporary Certificate of Occupancy- Residential $15.00, Commercial $15.00
Date.
New Construction: Old or Pre-existing Building: (check one)
Location of Prope-tom. � /' ��5 ! /14—/ sue � Jam{-D �rt�f E r✓/!'�'�i %/ `jY---/—
House No. iStreet Hamlet
Owner or Owners of PropeLty: 11-I✓N e77-E�' C0 -,--,L)
Suffolk County Tax Map No 1000, Section 77- SPp .53.- - Block Lot
Subdivision Filed Map. Lot:
Permit No. Date of Permit. Applicant:
Health Dept. Approval: Underwriters Approval:
Planning Board Approval:_
Request for: Temporary Certificate Final Certificate: (check one)
FCC Submitted: S
—� Applicant Signatt e
SO!/lyol
Town Hall Annex Telephone(631)765-1802
54375 Main Road Fax(631)765-9502
P.O.Box 117
Southold,NY 11971-0959 iQ roger.richert(a�town.southold.ny.us
�`
�ey�4UNT`1,��
BUILDING DEPARTMENT
TOWN OF SOUTHOLD
CERTIFICATE OF ELECTRICIAL COMPLIANCE
SITE LOCATION
Issued To: Annette Golden
Address: 1445 Bay Shore Rd City: Greenport St: NY Zip: 11944
Building Permit#: 38314 Section: 53 Block: 4 Lot: 4
WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE
Contractor: DBA: A&L Electrical License No: 33933-me
SITE DETAILS
Office Use Only
Residential X Indoor X Basement Service Only
Commerical Outdoor X 1st Floor Pool
New Renovation 2nd Floor Hot Tub
Addition Survey Attic Garage
INVENTORY
Service 1 ph Heat Duplec Recpt Ceiling Fixtures HID Fixtures
Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors
Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors
Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps
Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks
Disconnect Switches El Twist Lock Exit Fixtures F1 TVSS
Other Equipment: 20kw standby generator with 200a transfer switch
Notes:
Inspector Signature: Date: Oct 24 2013
81-Cert Electrical Compliance Form.xis
SOUryo�o
S
cout l,Nc�
.tee
TOWN OF SOUTHOLD BUILDING DEPT.
765-1802
INSPECTION
[ ] FOUNDATION 1ST [ ] ROUGH PLBG.
[ ] FOUNDATION 2ND [ ] INSULATION
[ ] FRAMING /STRAPPING [ ] FINAL .
[ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION
[ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION
[ ] ELECTRICAL (ROUGH) ] ELECTRICAL (FINAL)
REMARKS: 1
DATE �� Z'� INSPECTOR f
NISI QN RE iD1��T DAT#� couls.NTS
FOUNDAITON(IST) W
FOUNDATION(2ND) �
z
ti
ROUGH FROMQ&
PLUMBING �``
JA
INOULATION M N.Y.
H
STATE ENERGY CbDE
FINAL V
ADDITIONAL C6NM' NTS
G Q �70
rn
TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST
BUILDING DEPARTMENT Do you have or need the following,before applying?
TOWN HALL Board of Health
SOUTHOLD,NY 11971 4 sets of Building Plans��S
TEL:(631)765-1802 Planning Board approval
FAX:(G31)765-9502 ���� � � Survey •
SoutholdTown.NorthFork.net PERMIT NO. Check jh�, -�-50 +—�rS
Septic Forni
- N.Y.S.D.E.C.
Trnstees
Flood Permit
Examined ,20 Storm-Water assessment Form
Contact:
appivved .20 Mail to:
Disapproved a/c 'f
Phone: ry•���o� aL�
Expiration ,20 � ���' � ����
Building Insp t r
APPLICATION FOR BUIL ING PERMIT
Date ,20
INSTRUCTIO S ;
a.This application MUST be completely filled in by typewriter o-in ink and submitted to the Building Inspector with 4
sets of plans,accurate plot plan to scale.Fee according to schedule.
b.Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or
areas,and�a�aterways.
c.The work covered by this application may not be commenced efore issuance of Building Permit.
d.Upon approval of this application,the Building Inspector 4vill ssue a Building Pem�it to the applicant.Such a permit
shall be kept on the premises available for inspection throughout the wor .
e.No building shall be occupied or used in whole or in part for ary purpose what so ever until the Building Inspector
issues a Certificate of Occupancy.
f:Every building permit shall expire if the wort:authorized has n t commenced within 12 months after the date of
issuance or has not been completed within 18 months from such date.If o zoning amendments or other regulations affecting the
property have been enacted in the interim,the Building Inspector may au horize,in writing,the extension of the permit for an
addition six months.Thereafter,a new permit shall be required.
APPLICATION IS HEREBY MADE to the Building Departmen for the issuance of a Building Permit pursuant to•ihe
Building Zone Ordinance of the Town of Southold,Suffoll:County,New York,and other applicable Laws,Ordinances or
Regulations.for the consn•uction ofbuildings,additions,or alte���tions or for removal or demolition as herein described.The
applicant agrees to comply with all applicable laws,ordinances,building ode,h -ng code,and regulations,and to admit
authorized inspectors on premises and in building for necessai��inspectoo is. �/� �' l�mttr
(Signature of applicant or name,�f a corporation)
�,
(IVlailing address of applicant)
it
State whether applicant is owner,lessee,agent,architect,emineer.general contractor,electrician,plumber or builder
Name of owner of premises �t`�N�t�� ��-�c-
(As on the tax -oll or latest deed)
If 1pplicant i a cor orati n,si tore of duly authorized officer
(Name and title of corpot•ate officer)
13ttilders License No.
a,��; rs License No.
�. L'lecu•ir,is •!.icense No.
Other Tr •^nse No.
1. I_oCa[ion of land on w. :ch proposed work will be done:
�°�"�5^ �3�s� E-�� G�mot_,v_�'�,�-_� r' � �'�
House Number Street �j ,. , H inlet
Cotmty Tax Map No. 1000 Section `�}� / Block Lot
Subdivision Ftled ap N .. Lot
ZStatexisting use and occupancy of premises and intended use a d occupancy of proposed construction:
a. Existing use and occupancy
b. Intended use and occupancy
/3. Nature cf'work(check which applicable):New Building Addition Alteration
Rspair Removal Demolition Other Work_
.---4. Estimated Cost Fee (Description)
(To be paid on tiling this application)
S. If dfwelling,number of dwelling units Number ofd Iling units on each floor
If garage, number of cars
6. If business,commercial or mixed occupancy,specify nature and f xtent of each type of use.
7. Dimensions of existing structures,if any: Front Reat• Depth
Height Number of Stories
Dimensions of same structure with alterations or additions: Front Rear
Depth Height Number of Stories
8. Dimensions of entire new construction:Front Rear Depth
Height Number of Stories
9. Size of lot:Front Rear Depth
10. Date of Purchase Name of Former Owner
11.Zone or use district in which premises are situated
12. Does proposed`consti:uction.violate anyzonit atw,ordinance or regulation?YES NO
y —
13. Will lot be re-graded?;YES_NO�_ 1!fll'excess fill be remoied from premises?YES—NO'�
14.Names of Owner of premises _ Address Phone No.
Name of Architect Address Phone No
Name of Contractdi _ Ad.dress_.. _ .
Phone No.
ra. s this property.within 100 feet of a tidal wetland or a freshwater wetland? `YES NOYES,SOUTHOLD TOWN TRUSTEES R D.E.C.PERMITS MAY BE REQUIRED.
b.Is this property within 300 feet of tidal wetland?* YES O Q
* IF YES,D.E.C.PERMITS,MAY BE REQUIRED.
16. Provide survey,to scale,with accurate 1•oundation plan and distances to property lines.
17. If elevation at any point on property is at 10 feet or below,must pi-)vide topographical data on survey.
18 re there any covenants and restrictions with respect to this property?x YES NO 1=
K IF YES,PROVIDE A COPY.
STATE OF NEW YORK)
SS:
COU T//YOF�
— (-NJr' l
Y` L2l(Y, IZ�II� being duly sworn,d poses and says that(s)he is the applicant
(Name of indiv ual signing contract)above named.
(S)I-le is the we b. r .
(Contractor,Agent,Corporate Otlicer,,etc.)
of said owner or owners,and is duly authorized to perform or have performec the said work and to make and File this application;
that all statements contained in this application are true to the best of his knoN decigge and belief;and that the work will be
perfornied in the manner set forth in the application tiled therewith.
Swor to fore e thi i /
T� f 6 20
p 1Mtt Ypdt
Notary P rblic DfOtA No,01%S 3A. 4 Signature of A iplicant _.
puelm��tas'letr -
i
�pF SOT,
Town Hall Annex Telephone(631)765-1802
54375 Blain Road u, ax(631)765-ga
P.O.Box 1179 G� Q rogenrichert town.s06NOILy.us
Southold,NY 11971-0959 Q ��
BUILDING DEPARTMENT
TOWN OF SOUTHOLD
APPLICATION FOR ELECTRICAL INSPECTION
REQUESTED BY: AAA-r7t0 Ny Date:
Company Name: /)L,*/, F4CC77VCs1-t_ c 0 ,vn2 q-C10,eJ_ iA/G.
Name:
License No.:
Address: A &ao P/,rl,�
'Phone No.-
JOBSITE INFORMATION: (*Indicates required information)
*Name: 14-1V N n JTe` cr-'D 4)�t'tj
*Address:
*Cross Street: /?o c✓ia/`
*Phone No.: �/Q
Permit No.:
Tax-Map District: 1000 Section:__ Block: Lot:
*BRIEF DESCRIPTION OF WORK(Please Print Clearly)
i
(Please Circle All That Apply)
Is job read for inspection:
1 yYES NO Rough In Final
*Do-you need a Temp Certificate: YES/ NO
- I
Temp Information (if"needed)
*Service Size: 1 Phase 3Phase 100 150 200 300 350 . 400 Other
*New Service: Re-connect Underground Number of Meters Change of Service Overhead .
Additional Information: PAYMENT DUE WITH APPLICATION pp
5s
82=Request for lnspecGon Form 12-G 43 ! !,
r•
Nov 13 08 10:19a
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SURVEY OF PROPERTY
AT ARSHAMOMAOUE
TOWN OF SOUTHOLD
SUFFOLK COUNTY, N Y NOTED
1000 - 53 - 04.- 04 U ERs REFER ra q► VDED PAAP 'A'
SCALE f" ^20' of P 18C SAy CSTA TE9'FILM.IN- THE SUFFOIX
AAAR 3/ 79M COUNTY CLERKS OFFICE 1M'WAY 19, 1933
Aj 6` 1 ltw As)IAp NO. 1124
Oct 20,1898 I ►�a
Jf#?M ZONE M l VA 8 1
G1t1141(tJMTY TANFL NC. �a��Of N�yy�
96p0,3 - 0076E Aag l8,J993 S,DNS T.Mr.-
AREA w 7082 s¢ ft fo fle llne
TO N.G V.D. r �
" C4NT4lk7 LINES Af�E REFF1iF1�lC�
A r• •r NDM 'Y LAM
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At
A�7'Yr&s(AtYVEVQR
W-O".0 nEtl'J ec 11CAT
Installation
Residential/Commercial Generator Sets
Models:
14/20R ESA
14/20 R E SAL
Controllers:
RDC2
DC2
09001
NATIONALLYk^EG€SF£REfi
KOHLER.
PSYSTEMSTP_68R
03 12 11
California Proposition 65
A WARNING
Engine exhaust from this product contains chemicals
known to the State of California to cause cancer,birth
defects, or other reproductive harm.
Product Identification Information
Generator Set Identification Numbers Engine Identification
Record the product identification numbers from the Record the product identification information from the
generator set nameplate(s), engine nameplate.
Model Designation Manufacturer
Specification Number Model Designation
Serial Number Serial Number
Accessory Number Accessory Description
Controller Identification
Record the controller description from the generator set
operation manual, spec sheet; or sales invoice.
Controller Description
Table of Contents
Product Identification Information ............................................................ 2
Safety Precautions and Instructions ........................................................ 5
Introduction............................................................................... 9
Startup and Registration .... . . ....... . . ...... . ......... ........ .............. 9
ServiceAssistance ........................................................................ 10
Section1 Installation ...................................................................... 11
1.1 Introduction .... ....... . ...... .. ...... . . ..... . .. ...... .. ...... . ....... 11
1.2 Lifting . .... ... . ....... . ........ ...... . . ...... . ...... . . ....... . ... .... 11
1.3 Generator Set Inspection . ........ ....... . ..... ... ........ ...... . ...... . 12
1.4 Location and Mounting .. . ........ ....... . ..... .. . ..... ... ..... . . . ...... 12
1.4.1 Mounting Area .. ...... .. ...... .. ...... . . ...... .. ..... . . . ..... . 12
1.4.2 Exhaust Requirements . ......... . ....... . ........ ....... .. ..... 12
1.5 Dimension Drawings ..... ...... .. ..... . .. ...... . . ...... .. ...... . . ..... . 12
1.6 Fuel Requirements ... .. ....... . . ...... ....... .. . ...... . . ....... ....... 17
1.6.1 Fuel Supply . ......... . . ..... . . ........ . ...... . . ....... ....... 17
1.6.2 Fuel Pipe Size . ....... . . ...... . . ..... .. . ...... . . ....... . ..... . 17
1.7 Fuel Conversion ... .. .. ....... . . ...... . ...... .. ....... . . ..... .. . ..... . 18
1.7.1 Fuel Conversion, 14RESA/RESAL .. ....... . ..... . . ........ . ..... 19
1.7.2 Fuel Conversion,20RESA/RESAL .. ...... . . ....... . ....... . ..... 20
1.8 Electrical Connections .. . ...... .. ..... . . ...... ... ........ ..... .. ...... . 21
1.8.1 Grounding ..... . ...... .. ...... . . ..... . .. ...... .. ...... . ....... 21
1.8.2 Electrical Lead Entry ... .. ........ ..... .. . ..... ... . ...... .. ..... 21
1.8.3 Field-Connection Terminal Block . . . .... .. .. ........ ...... .. ..... 21
1.8.4 Power Supply .. ...... . . . .... . . . ...... . . . ...... . . ....... . ...... 22
1.8.5 Transfer Switch Connection ... . ... . ...... . ........ ... .. .. . . .. ... 23
1.8.6 System Connections with Accessory Modules ...... . . ..... . . . ..... 24
1.8.7 Connect Optional Programmable Interface Module(PIM) .. . . .. . ... . 29
1.8.8 Connect Optional Load Control Module(LCM) ...... . ....... . . ..... 29
1.9 Battery. ... .. . . . ...... . . ...... . . .... . . . . 30
1.10 Generator Set Accessories ... .. .. ...... . . ..... .. . .. .. .. .. ..... .. . ..... . 31
1.10.1 Regulator Heater ...... . . ...... . . .... .... . ........ ..... .. . ..... . 31
1.10.2 Carburetor Heater ..... .. ...... . . ..... .. ..... .... ..... . . . ...... 32
1.10.3 OnCue Home Generator Management System ...... . ....... . ..... 33
1.11 Prestart Installation Check.... .. .. ..... . .. ..... . . . ...... .. ..... .. ....... 34
1.12 Set the Exerciser ....... . ...... .. ..... . . . ..... . .. ... .. . .. ..... . . . ..... . 34
1.12.1 RDC2 Controller ...... .. ..... ........ . . . ...... ....... .. ....... 34
1.12.2 DC2 Controller . ...... . . . ..... . . ...... . . . ...... .. ..... .. . ..... . 34
1.12.3 Loaded Exercise ...... . . ..... . . ........ . ...... . ...... .. . ...... 34
Section 2 Wiring Diagrams ................................................................ 35
Appendix A Abbreviations .. . ......... ........ ..... .. . . .... .. . . .... . .. . .... .. .. .. .. . .. . ..... 39
Appendix B Electrical Lead Entry Template ..... . ...... . . .... ... . ..... .. . .... .. .. .. .. . . . . ...... 41
TP-6803 12/11 Table of Contents 3
Notes
4 TP-6803 12111
Safety Precautions and Instructions
IMPORTANT SAFETY INSTRUCTIONS. Accidental Starting rA WARNING
Electromechanical equipment, _ _
including generator sets, transfer
switches,switchgear,and accessories, A WARNING
can cause bodily harm and pose 11�*
life-threatening danger when
improperly installed, operated, or
maintained. To prevent accidents be O X Explosion.
aware of potential dangers and act Can cause severe injury or death.
safely. Read and follow all safety Accidental starting. Relays in the battery charger
precautions and instructions. SAVE Can cause severe injury or death. cause arcs or sparks.
THESE INSTRUCTIONS,
Disconnect the battery cables before Locatethe batteryin awell-ventilated
This manual has several types of safety working on the generator set. area. Isolate the battery charger from
precautions and instructions: Danger, Remove the negative (-) lead first explosive fumes.
Warning, Caution, and Notice. when disconnecting the battery.
Reconnect the negative(-)lead last Battery electrolyte is a diluted
when reconnecting the battery. sulfuric acid. Battery acid can cause
DANGER severe injury or death. Battery acid
can cause blindness and burn skin.
Danger indicates the presence of a Disabling the generator set. Always wear splashproof safety
hazard that will cause severe Accidental starting can cause goggles, rubber gloves, and boots
severe injury or death. Before when servicing the battery. Do not
personal injury, death, or working on the generator set or open a sealed battery or mutilate the
substantial property damage. equipment connected to the set, battery case. If battery acid splashes in
disable the generator set as follows: the eyes or on the skin, immediately
AWARNING (1) Press the generator set off/reset flush the affected area for 15 minutes
button to shut down the generator set. with large quantities of clean water.
(2) Disconnect the power to the battery Seek immediate medical aid in the case
Warning indicates the presence of a charger, if equipped. (3) Remove the of eye contact. Never add acid to a
hazard that can cause severe battery cables, negative (-) lead first. battery after placing the battery in
personal injury, death, or Reconnect the negative (-) lead last service,as this may result in hazardous
substantial property damage. when reconnecting the battery. Follow spattering of battery acid.
these precautions to prevent the
A starting of the generator set by the Battery acid cleanup. Battery acid
!_ CAUTION remote start/stop switch. can cause severe injury or death.
Battery acid is electrically conductive
Caution indicates the presence of a and corrosive. Add 500 g (1 lb.) of
hazard that will or can cause minor Battery bicarbonate of soda(baking soda)to a
personal injury or property damage. container with 4 L(1 gal.)of water and
mix the neutralizing solution. Pour the
NOTICE WARNING neutralizing solution on the spilled
Notice communicates installation, battery acid and continue to add the
operation,or maintenance information neutralizing solution to the spilled
that is safety related but not hazard battery acid until all evidence of a
related. chemical reaction (foaming) has
ceased. Flush the resulting liquid with
Safety decals affixed to the equipment
water and dry the area.
in prominent places alert the operator Sulfuric acid in batteries.
or service technician to potential Can cause severe injury or death.
hazards and explain how to act safely.
The decals are shown throughout this Wear protective goggles and
publication to improve operator clothing. Battery acid may cause
recognition. Replace missing or blindness and burn skin.
damaged decals.
TP-6803 12111 Safety Precautions and Instructions 5
Battery gases. Explosion can cause Servicing the air cleaner. A sudden Generator set operation. Carbon
severe injury or death. Battery gases backfire can cause severe injury or monoxide can cause severe nausea,
can cause an explosion. Do not smoke death. Do not operate the generator fainting,or death. Carbon monoxide
or permit flames or sparks to occur near set with the air cleaner removed. is an odorless, colorless, tasteless,
a battery at any time,particularly when nonirritating gas that can cause death if
it is charging. Do not dispose of a Servicing the fuel system. A flash inhaled for even a short time. Avoid
battery in a fire. To prevent burns and firecan cause severe injury ordeath. breathing exhaust fumes when working
it flames
k t smoke or perm ames or
sparks that could cause an explosion, Do no on or near the generator set. Never
avoid touching the battery terminals sparks near the carburetor. fuel line, operate the generator set inside a
with tools or other metal objects. fuel filter,fuel pump,or other potential building. Never operate the generator
Remove all jewelry before servicing the sources of spilled fuels or fuel vapors. set where exhaust gas could seep
equipment. Discharge static electricity Catch fuels in an approved container inside or be drawn into a potentially
from your body before touching when removing the fuel line or occupied building through windows,air
batteries by first touching a grounded carburetor. intake vents, or other openings.
metal surface away from the battery. To Combustible materials. A fire can Carbon monoxide detectors.
avoid sparks,do not disturb the battery cause severe injury or death. e can cause severe
monoxide charger connections while the battery Generator set engine fuels and fuel nausea, fain Carbon monoi or death. Install
is charging. Always turn the battery vapors are flammable and explosive. carbon monoxide detectors on each
charger off before disconnecting the Handle these materials carefully to
battery connections. Ventilate the minimize the risk of fire or explosion. level of any building adjacent to the
compartments containing batteries to Equip the compartment or nearby area generator set. Locate the detectors to
prevent accumulation of explosive adequately warn the building's
P P with a fully charged fire extinguisher. occupants of the presence of carbon
gases. Select a fire extinguisher rated ABC or monoxide. Keep the detectors
Battery short circuits. Explosion BC for electrical fires or as operational at all times. Periodically
can cause severe injury or death. recommended by the local fire code or test and replace the carbon monoxide
all Tr a d i agency. a authorized Short circuits can cause bodily injury an au detectors according to the
and/or equipment damage. personnel on fire extinguisher manufacturer's instructions.
Disconnect the battery before operation and fire prevention
generator set installation or procedures. Carbon monoxide symptoms.
maintenance. Remove all jewelry Carbon monoxide can cause severe
before servicing the equipment. Use nausea, fainting, or death. Carbon
tools with insulated handles. Remove Exhaust System monoxide is a poisonous gas presentin
the negative (-) lead first when exhaustgases. Carbon monoxide is an
disconnecting the battery. Reconnect WARNING, odorless, colorless, tasteless,
the negative (-) lead last when ---- ---- nonirritating gas that can cause death if
reconnecting the battery. Never inhaled for even a short time. Carbon
connect the negative(-) battery cable monoxide poisoning symptoms include
t are not limited to the following:
to the positive (+)connection terminal buLight-headedness,dizziness
the starter solenoid. Do not test the w a Physical fatigue,weakness in
battery condition by shorting the Carbon monoxide.
joints and muscles
terminals together. Can cause severe nausea, w Sleepiness, mental fatigue,
fainting,or death. inability to concentrate
Engine Backfire/Flash The exhaust system must be or speak clearly, blurred vision
w Stomachache,vomiting; nausea
Fire leakproof and routinely inspected. If experiencing any of these symptoms
and carbon monoxide poisoning is
,A WARNING possible, seek fresh air immediately
and remain active. Do not sit,lie down,
or fall asleep. Alert others to the
possibility of carbon monoxide
poisoning. Seek medical attention if
JM-O the condition of affected persons does
Fire. not improve within minutes of breathing
Can cause severe injury or death. fresh air.
Do not.smoke or permit flames or
sparks near fuels or the fuel system.
6 Safety Precautions and Instructions TP-6803 12/11
Fuel System Hazardous Noise ,A WARNING
ti
WARNING ,A, CAUTION
1 Hazardous voltage.
Backfeed to the utility system can
cause property damage, severe
Explosive fuel vapors. Hazardous noise. injury,or death.
Can cause severe injury or death. Can cause hearing loss.
If the generator set is used for
Use extreme care when handling, Never operate the generator set standby power, install an automatic
storing, and using fuels. without a muffler or with a faulty transfer switch to prevent inadvertent
exhaust system. interconnection of standby and
normal sources of supply.
The fuel system. Explosive fuel Engine noise. Hazardous noise can
vapors can cause severe injury or cause hearing loss. Generator sets
death. Vaporized fuels are highly not equipped with sound enclosures
explosive. Use extreme care when can produce noise levels greater than CAUTION
handling and storing fuels. Store fuels 105 dBA. Prolonged exposure to noise
in a well-ventilated area away from levels greater than 85 dBA can cause
spark-producing equipment and out of permanent hearing loss. Wear hearing
the reach of children. Never add fuel to protection when near an operating
the tank while the engine is running generator set.
because spilled fuel may ignite on Welding the generator set.
contact with hot parts or from sparks. Can cause severe electrical
Do not smoke or permit flames or Hazardous Voltage/ equipment damage.
sparks to occur near sources of spilled
fuel or fuel vapors. Keep the fuel lines Moving Parts Never weld components of the
and connections tight and in good generator set without first
condition. Do not replace flexible fuel DANGER disconnecting the battery, controller
lines with rigid lines. Use flexible wiring harness,and engine electronic
sections to avoid fuel line breakage control module(ECM).
caused by vibration. Donotoperatethe
generator set in the presence of fuel Grounding electrical equipment.
leaks, fuel accumulation, or sparks. Hazardous voltage can cause
Repair fuel systems before resuming Hazardous voltage.. severe injury or death. Electrocution
generator set operation. Will cause severe injury or death. is possible whenever electricity is
Gas fuel leaks. Explosive fuel present. Ensure you comply with all
vapors can cause severe injury or This equipment must be installed and applicable codes and standards.
death. Fuel leakage can cause an serviced by qualified electrical Electrically ground the generator set,
explosion. Check the LP vapor gas or personnel. transfer switch,and related equipment
natural gas fuel system for leakage by and electrical circuits.Turn off the main
using a soap and water solution with circuit breakers of all power sources
the fuel system test pressurized to WARNING before servicing the equipment. Never
6-8 ounces per square inch contact electrical leads or appliances
(10-14 inches water column), Do not ~ when standing in water or on wet
use a soap solution containing either ground because these conditions
ammonia or chlorine because both increase the risk of electrocution.
prevent bubble formation.Asuccessful
test depends on the ability of the Hazardous voltage. Moving parts.
solution to bubble. Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
are in place.
TP-6803 12111 Satety Precautions and Instructions 7
Welding on the generator set. Can Hot Parts Notice
cause severe electrical equipment
damage. Before welding on the A NOTICE
generator set perform the following WARNING
steps: (1) Remove the battery cables, Canadian installations only. For
(-) lead first. a Disconnect standby service connect the output of
a the generator set to a suitably rated
all engine electronic control module
(ECM) connectors. (3) Disconnect all ��� <�� transfer switch in accordance with
generator set controller and voltage Canadian Electrical Code, Part 1.
regulator circuit board connectors. Hot engine and exhaust system.
(4) Disconnect the engine battery- Can cause severe injury or death.
charging alternator connections. Do not work on the generator set until
(5)Attach the weld ground connection it cools.
close to the weld location.
Connecting the battery and the Servicing the exhaust system. Hot
battery charger. Hazardous voltage parts can cause severe injury or
can cause severe injury or death. death. Do nottouch hot engine parts.
Reconnect the battery correctly, The engine and exhaust system
positive to positive and negative to components become extremely hot
negative,to avoid electrical shock and during operation.
damage to the battery charger and
battery(ies). Have a qualified Servicing the engine heater. Hot
electrician install the battery(ies). parts can cause minor personal
injury or property damage. Install the
Short circuits. Hazardous heater before connecting it to power.
voltage/current can cause severe Operating the heater before installation
injury or death. Short circuits can can cause burns and component
cause bodily injury and/or equipment damage. Disconnect power to the
damage. Do not contact electrical heater and allow it to cool before
connections with tools or jewelry while servicing the heater or nearby parts.
making adjustments or repairs.
Remove all jewelry before servicing the
equipment.
Electrical backfeed to the utility.
Hazardous backfeed voltage can
cause severe injury or death. Install
a transfer switch in standby power
installations to prevent the connection
of standby and other sources of power.
Electrical backfeed into a utility
electrical system can cause severe
injury or death to utility personnel
working on power lines.
Heavy Equipment
WARNING
Unbalanced weight.
improper lifting can cause severe
injury or death and equipment
damage.
Do not use lifting eyes.
Liftthe generator set using lifting bars
inserted through the lifting holes on
the skid.
8 Safety Precautions and Instructions TP-6803 12/11
Introduction
This manual provides installation instructions for List of Related Literature
Residential/Commercial Model 14/20RESA or
14/20RESAL generator sets. See Figure 1. Refer to Figure 2 identifies related literature available for the
TP-6804,Operation Manual,for generator set operation generator sets covered in this manual. Only trained and
and maintenance instructions. qualified personnel should install or service the
generator set.
The generator set is approved for use in stationary
applications in locations served by a reliable utility Literature Type Part Number
power source.
Operation Manual, 14/20RESA/RESAL
Have an authorized distributor/dealer install the Generator Set TP-6804
_...................._....._I....................._..._.............................__..........._...._...._....__..._..........._i. . ......_..............................._.
generator set outdoors according to the instructions in Operation/Installation Manual, Model
this manual. The generator set installation must comply RXT Automatic Transfer Switch i TP-6807
with the National Electrical Codend local code ......-........__...-..-.--.-...-....-._.-----................._......_.__.............._.................._.................................................................................
(NEC)( ) Service Manual, i
requirements. Do not install this generator set indoors. 14/20RESA/AESAL Generator Set f TP-6735
_._.,._....____..___.. __....__._. _ _____...._.1...,.,....._.....__._...._._._._._ .......
Information in this publication represents data available Operation Manual, ..... Software TP 6796
at the time of print. Kohler Co. reserves the right to Operation/Installation Manual, I
change this publication and the products represented Model RDT Transfer Switch TP-6345
without notice and without any obligation or liability Installation Manual, Model RSB '
whatsoever. Transfer Switch i TP-6486
_................................................................................_-........-...............-----........................................................................................
F
Read this manual and carefully follow all procedures Operation Manual, Model RSB t
and safety precautions to ensure proper equipment Transfer Switch j TP-6487
operation and to avoid bodily injury. Read and follow the Installation Instructions,Load Control
Safety Precautions and Instructions section at the Module(LCM) TT-1574
beginning of this manual. Installation Instructions,
Programmable Interface Module (PIM) TT-1584
Figure 2 Related Literature
Startup and Registration
When the generator set is installed, complete the
startup and installation checklists supplied with the
- . startup notification form. Complete and sign the startup
notification form and register the unit using the Kohler
41,
, online Warranty Processing System.
z,�zasss
Figure 1 14/20RESA/RESAL Generator Set
TP-6803 12/11 9
Service Assistance
For professional advice on generator set power China
requirements and conscientious service,please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
• Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric. Fax: (86) 10 6518 7955
• Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
• Look atthe labels and stickers on your Kohler product India,Bangladesh,Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
• Call toll free in the US and Canada 1-800-544-2444. Phone: (91) 80 3366208
(91) 80 3366231
• Outside the US and Canada,call the nearest regional Fax: (91) 80 3315972
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813)3440-4515
Kohler Power Systems Fax: (813) 3440-2727
3 rue de Brennus
93200 Saint Denis Latin America
France Latin America Regional Office
Phone: (33) 1 49 178300 Lakeland; Florida, USA
Fax: (33) 1 49 178301 Phone: (863) 619-7568
Asia Pacific Fax: (863) 701-7131
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
10 TP-6803 12111
Section 1 Installation
1 .1 Introduction WARNING
DANGER
Carbon monoxide.
Can cause severe nausea,
Hazardous voltage. fainting,or death.
Will cause severe injury or death.
The exhaust system must be
This equipment must be installed and leakproof and routinely inspected.
serviced by qualified electrical
Generator set operation. Carbon monoxide can cause
severe nausea,fainting,u«death. Carbon monoxide isan
Have the generator set installed byan authorized Kohler odorless,colorless,tasteless,nonirritating gas that can cause
distributor/dealer ur authorized representative. deoxhifinha|odhorevenauho�hmo
�iva� |no�ed| fumes when wo,NnU ono, near — /�oidb,a�hingoxhuux�
the generator set. Never
the equipment in compliance with the National Electrical operate the generator set inside a building. Never operate the
Code (NEC) and local codes, For Canadian gonenun, set where exhaust 0uo could seep inside or be
inataUaUunm, refer to the Canadian Electrical Code drawn into u potentially occupied building through windows,air
(CEO). intake vents, or other openings.
The generator set must be installed monoxide dwu�txnaed outdoors. The ' Carbon monoxide can
cause severe neueeo fainting,og or death. Install carbon
exhaust oy�emeon enclosed units are designed for mvnvmueuetomoronn'each level of any building adjacent to
outdoor installation only. the generator set. Locate the detectors to adequately warn the
building's occupants of the pumonoo of carbon monoxide.
Note: DO NOT install these generator sets inside a Keep the detectors operational au all times. Periodically test
building. and replace the carbon monoxide detectors according tothe
manufacturer's instructions.
Note: Install carbon monoxide (CO) detector(s) on
each level of any building mdjooenttougeneratur
set. Locate the detectors tn adequately warn the 1 '2 Lifting
building's occupants of the presence of carbon
monoxide. WARNING
Obtain abui|ding permit and contact your local utility
companies 10 mark the locations of underground pipes
and cables.
Read and follow the safety precautions in this manual
and observe the decals on the equipment. Refer tothe Unbalanced weight.
diagrams and drawings in this manual for dimensions Improper lifting can cause severe
and e|ootr)rsl connections during the installation injury or death and equipment
procedure, Read the entire installation procedure and
obtain the accessories and 8uo|u needed before Do not use lifting eyes.
beginning installation. Perform the steps in the order Liftthe generator set using lifting bars
shown. inserted through the lifting holes on
the skid.
To install optional aoo*yaodon' follow the instructions
provided with each kit.
Model
186(410)
227 (500)
Figure-1-1 Approximate Weights
/p-6803 12111 Section mmoamvn 11
Approximate generator set weights are shown in Do not install the mounting pad directly on grass,wood,
Figure 1-1. Use lifting bars inserted through the holes in or other combustible materials. Clear all combustible
the skid to lift the unit. See the dimension drawings on materials, including plants and shrubs, building
the following pages for lifting hole locations. materials,and lawn furniture,from an area at least 2.4 m
(8 ft.)beyond the exhaust end of the generator set. See
1 .3 Generator Set Inspection Figure 1-7 in Section 1.5.
Complete a thorough inspection of the generator set. 1.4.2 Exhaust Requirements
Check for the following:
Figure 1-2 gives the exhaust temperature at rated load.
1. Inspect the generator set for loose or damaged The engine exhaust mixes with the generator set
parts or wires. Repair or tighten any loose parts cooling air at the exhaust end of the enclosure. Mount
before installation. the generator set so that the hot exhaust does not blow
on plants or other combustible materials. Maintain the
2, Check the engine oil. Fill, if necessary, with the clearances shown in Figure 1-7 in Section 1.5.
recommended viscosity and grade of oil. Use
synthetic oil, API (American Petroleum Institute) Temperature,
Service Class SG or higher. See TP-6804, Exhaust °C(°F)
Operation Manual,for additional information. Exhaust gas exiting the enclosure
at rated kw, I("F) 260(500)
1 .4 Location and Mounting Figure 1-2 Exhaust Flow and Temperature
Install the generator set outdoors. Choose a location The generator set requires correct air flow for cooling
that is at least 0.9 m(3 ft.)from any building or structure and combustion. The inlet and outlet openings in the
and near the incoming gas service. Allow a minimum of sound enclosure provide the cooling and combustion
2.4 m (8 ft.) clearance beyond the exhaust end of the air. Figure 1-3 shows the locations of the cooling air
generator set. Locate the generator set so that the hot intake and exhaust vents. Inspect the air inlet and outlet
exhaust does not blow on plants or other combustible openings inside and outside the housing to ensure that
materials. Do not install the generator set where the air flow is not blocked.
exhaust gas could accumulate and seep inside or be The generator set is designed to operate with all
drawn into a potentially occupied building.
enclosure panels and internal baffling in place. If during
installation, maintenance or repair the unit must be
Notice operated withoutthe complete enclosure and baffling as
shipped from the factory make sure the exhaust panel is
DO NOT locate the generator set near patios, removed as well.
decks, play areas,or animal shelters. Keep items
such as lawn furniture, toys, sports equipment,
and all combustible materials away from the 1
generator set exhaust outlet. 1 2
Remind family members, children, and visitors to
use caution near the generator set. Generator
sets connected to automatic transfer switches �—�►
start automatically during exercise periods and
power outages. Some generator set components
become hot when the generator set is running and t 6733
remain hot for a time after the generator set shuts REAR vlEw P
down. 1. Air intake
2. Exhaust outlet
1.4.1 Mounting Area Figure 1-3 Cooling Air Intake and Exhaust
The generator set is shipped on an engineered
composite mounting pad. Prepare aflat, level mounting 1 .5 Dimension Drawings
area covered with a weed barrier and gravel or a
concrete mounting pad. Set the composite mounting See the dimension drawings in Figure 1-4 through
pad directly on the gravel or concrete. Figure 1-7 for the generator set dimensions, fuel and
electric inlet locations, and recommended clearance.
12 Section 1 Installation TP-6803 12111
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1 .6 Fuel Requirements output pressure is as shown in Figure 1-8. See
Figure 1-10 for fuel consumption. Contact the fuel
The generator set operates using natural gas or LP supplier for flow rate information or a gas meter
vapor fuel. The generator set is EPA-certified for both upgrade,
natural gas and LP vapor fuels,
The dimension drawing in Section 1,5 shows the
The fuel system installation must comply with the NEC location of the fuel inlet connection. Use flexible
and local codes. sections to prevent fuel line breakage caused by
vibration. Hold the fuel solenoid valve with a wrench
1.6.1 Fuel Supply when tightening the fuel connections. Protect all fuel
lines from machinery or equipment contact, adverse
Because of variable climates and geographical weather conditions, and environmental damage.
considerations, contact the local fuel supplier for fuel
system planning and installation. Figure 1-8 lists the 1.6.2 Fuel Pipe Size
recommended fuel ratings and other fuel supply
information for natural gas and LP vapor fuels. Ensure that the fuel pipe size and length meet the
specifications in Figure 1-9. Measure the pipe length
Natural LP from the primary gas pressure regulator to the pipe
Fuel type Gas Vapor connection on the generator set fuel inlet. Add 2.4 m
Fuel supply inlet 1/2 NPT (8 ft.)to the measured length for each 90 degree elbow.
............................................................._._...-..............._......._..........._...._..._........._..................._.._.........._.._-................................._.. the chart
Fuel supply pressure, 1.3-2.7 1,7-2,7 Compare the total pipe length with e c a in
kPa(in. H2O) (5-11) E (7-11) Figure 1-9 to find the required pipe size.
................................._............................................................................_........._....................................._........._..................................._...._
Fuel flow rate,maximum, Btu/hr.: Contact local LP provider for LP installation information.
14RESA/RESAL 193,000 203,000
_. Minimum Gas Pipe Size Recommendation in.NPT
20RESA/RESAL 281,000 340,000 ............. ...... ...... .......................... .... ...... .._.. .............._. .... ... ... .. ..
14RESA/RESAL 20RESA/RESAL
NominalFuel Rating,Btu/ft.3 .......................................................................................................................................................................................
Natural Natural
Natural gas 1000 Ripe Gas LP Vapor Gas LP Vapor
Length, (193:000 (203;000 (281,000 (340:000
LP Vapor 2500 m{ft.) Btu/hr.) Btu/hr.) Btu/hr.) Btu/hr.)
Figure 1-8 Fuel Supply 8 (25) 3/4 3/4 1 3/4
................................................................................_......................................................................._......................._._..._................,................
15 (50) 1 3/4 1 1
Verify that the output pressure from the primary gas
30 (100) 1 1 1 1/4 1
utilitypressure regulator is as shown in Figure 1-8 and ....._...................................................................................:....................................................................................._...........................................
that the utility gas meter flow rate is sufficient to supply as (150) �1 1/a 1 1 1/4 1 1/4
the generator set at rated load plus all other 61 (200) 11/4 1 11/4 11/4
gas-consuming appliances. For LP tanks,verifythatthe Figure 1-9 Fuel Pipe Size Recommendations
Fuel Consumption,m3/hr.(cfh)
14RESA/RESAL 20RESA/RESAL
............................................_._............................. .......................... __._._....._.........................._.._..........................__..._..,..................._.............................. .......................
Fuel Type %Load 60 Hz 50 Hz 60 Hz 50 Hz
100°h 5.4 (193) 4,9 (175) 8.0 (281) 6.4 (225)
.......................................................
...........:................................._......._......................................:.............................:.............................................._......;........................................_..........................._.............
75% 4.7 (163) 4,2 (148) 6.9 (243) 5.4 (189)
_...
Natural Gas 50% 3.5 (124) 3,1 (108) 4.6 (161) 3.9 (139)
25% 2.6 (93) 2.4 (84) 3.6 (127} 2.9 (103)
.................................................................................................................................................._..:............................_..................................._....................................................................................................:....................................................................................:................................_.................................................
100% 2.3 (81) 2.1 (74) 3.9 (136) 2.9 (102)
.........._....... ....................................................................._._._......__.....................................;._.................._................................_._........._ ..__................................._................._......................_.:........................._....__._................_..............._..........
75% 2.1 (75) 1.9 (68) 3,1 (109) 2.4 (85)
LP Vapor __.._. .... .._ ._. ._....._ ................. ...._ .... ..50% 1.8 (60) 1,5 (53) 2.3 (82) 1.8 (63)
_ .
25% 1.2 (45) 1.1 (40) 1.7 (59) 1.3 (47)
..__.._ _ .
LP vapor conversion factors: Nominal fuel rating.
8.58 ft.3=1 lb. Natural gas: 37 MJ/m3(1000 Btu/ft.3)
0,535 m3=1 kg LP vapor: 93 MJJm3(2500 Btu/It.3)
36.39 ft.3 =1 gal.
Figure 1-10 Fuel Consumption
TP-6803 12111 Section 1 Installation 17
1 .7 Fuel Conversion Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
The multi-fuel system allows conversion from natural generator set or connected equipment,disable the generator
gas to LP vapor (or vice-versa) in the field while setasfollows: (1) Move the generator set master switch.to the
OFFposition. (2) Disconnect the power to the battery charger.
maintaining emissions-standard compliance. A trained (3) Remove the battery cables, negative (-) lead first.
technician or an authorized distributor/dealer can Reconnect the negative(-) lead last when reconnecting the
convert the fuel system, battery. Follow these precautions to prevent starting of the
generator set by an .automatic transfer switch, remote
Figure 1-11 shows the fuel system components. start/stop switch, or engine start command from a remote
computer.
,A WARNING
0 WARNING
41X"
'
Accidental starting.
Can cause severe injury or death. Explosive fuel vapors.
Disconnect the battery cables before Can cause severe injury or death.
working on the generator set. Use extreme care when handling,
Remove the negative (-) lead first storing,and using fuels.
when disconnecting the battery.
Reconnect the negative(-) lead last
when reconnecting the battery.
a� N
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4 DSAI Lead Connection
Gtv9R11110
1. Fuel Regulator 3. Fuel solenoid valve and digital spark advance ignition(DSAI)
2. Fuel block(not shown;see Figure 1-12)or LP orifice location leads
(see Figure 1-15) 4. Fuel inlet, 1/2 in.NPT female
Figure 1-11 Fuel System
18 Section 1 Installation TP-6803 1Z/11
1.7.1 Fuel Conversion, 14RESA/RESAL 1
f�
Two fuel connections on the fuel block allow field-
conversion between natural gas and LP vapor. The fuel 5 ' 2 '
metering valves are factory-set and sealed to comply � �/ Natural gas
with applicable emission standards and to provide the 4 ,� setup shown
best possible hot and cold starting.
Note: Do not adjust the factory-sealed fuel-metering `'
adjustments on the fuel block. Changing the fuel-
metering adjustments may violate federal or state I`
laws.
Use the following procedure to convert from natural gas
(NG)to LP vapor. The procedure includes moving the
fuel connection from the natural,gas to the LP port,
plugging the natural gas port, and disconnecting the M; 3
leads for the digital spark advance ignition (DSAI). See
Figure 1-11 for the fuel system component locations. ;` GM84143
1. Fuel block
Procedure to convert from NG to LP, 2. Fuel metering valves—factory-sealed,do not adjust
14RESA/RESAL 3. Fuel inlet,1/2 in.NPT
4. Hose fitting
1. Press the OFF button on the generator set 5. Plug
controller. Figure 1-12 Fuel Block; 14RESA/RESAL
2. Disconnect the power to the battery charger. 13. Reconnect the generator set engine starting
3. Disconnect the generator set engine starting battery leads, negative (-) lead last.
battery, negative (-) lead first. 14. Reconnect power to the battery charger.
4. Turn off the fuel supply, 15. Startthe generator set by pressing the RUN button
5. Remove the hose clamp and fuel hose from the on the generator set controller.
hose fitting in the fuel block. See Figure 1-12. 16. Check for leaks using a gas leak detector.
6. Remove the hose fitting from the natural gas outlet 17. Run the generator set and check the operation.
port in the fuel block. See Figure 1-12.
18, Press the OFF button to to shut down the generator
7. Remove the plug from the LP port in the fuel block. set.
See Figure 1-12.
8. Clean the plug with a dry cloth or brush,apply fresh Conversion from LP to Natural Gas
pipe sealant, and install the plug into the natural To convert from LP vapor to natural gas,follow the fuel
gas outlet port. conversion procedure above, moving the hose fitting to
9. Clean the hose fitting with a dry cloth or brush, the natural gas port and plugging the LP port. Connect
apply fresh pipe sealant to the threads, and install the DSAI leads for natural gas. See Figure 1-13.
the fitting into the LP port. Fuel DSAI Leads 65 and N
Note: Do not adjust the fuel metering valves. Natural Gas Connect lead 65 to N
LP Disconnect
10, Slide the hose onto the hose fitting and secure it
Figure 1-13 DSAI Connection
with the clamp.
11. Disconnect the DSAI leads for LP. The DSAI leads
are located near the fuel solenoid valve. See
Figure 1-11.
12. Connect and turn on the new fuel supply.
TP-6803 12111 Section 1 installation 19
1.7.2 Fuel Conversion, 20RESA/RESAL Conversion from LP to Natural Gas
For LP vapor fuel, an orifice is used in the fuel line. The To convert from LP vapor to natural gas,remove the fuel
unit is typically shipped set up for natural gas, with the orifice and connect the DSAI leads together.
loose orifice tied near the fuel solenoid valve. To convert
to LP vapor, install the orifice and disconnect the spark Fuel DSAI Leads 65 and N
advance leads as described below. See Figure 1-15 for Natural Gas Connect lead ...
the fuel system component locations. LP Disconnect
Procedure to Convert from NG to LP, Figure 1-14 DSAI Connections
20RESA/RESAL
Rating
1. Press the OFF button on the generator set
controller. Converting file fuel will change the generator set rating.
See the generator set specification sheet for ratings with
2. Disconnect the power to the battery charger. natural gas and LP. Order a new nameplate with the
updated rating and fuel information from an authorized
3. Disconnect the generator set engine starting distributor/dealer, if necessary. Provide the following
battery, negative (-) lead first. information from the original nameplate:
4. Turn off the fuel supply. • Model Number • kVA
• Spec Number • Amps
5. Remove the hose clamp and fuel hose from the . Serial Number . Volts
hose fitting. See Figure 1-15. • Fuel (original and new) • Hz
• kW
6. Insert the orifice into the hose fitting. See
Figure 1-15. Note: LP setup
7. Slide the hose onto the hose fitting and secure it shown
with the clamp.
8. Disconnect digital spark-advance module (DSAI) 1
leads 65 and N5 for LP. The DSAI leads are located 2
near the fuel solenoid valve. See Figure 1-11. 3
9, Connect and turn on the new fuel supply..
10. Reconnect the generator set engine starting N
battery leads, negative (-) lead last.
Kk
11. Reconnect power to the battery charger.
12. Start the generator set by pressing the RUN button '� �
on the generator set controller. g �'
,
l
13. Check for leaks using a gas leak detector.
a
14. Run the generator set and check the operation. 1. LP orifice CM84143
2. Hose fitting
15. Press the OFF button to shut down the generator 3. Regulator
g 4. Fuel inlet,1/2 in. NPT female
set.
Figure 1-15 Fuel Regulator and LP Orifice,
20RESA/RESAL
20 Section 1 Installation TP-6803 12/11
1.8 Electrical Connections generator set will operate properly with the neutral either
bonded to ground or isolated from ground at the
DANGER generator.
Various regulations and site configurations including the
National Electrical Code (NEC), local codes, and the
type of transfer switch used in the application determine
the grounding of the neutral at the generator. NEC
Hazardous voltage. Section 250 is one example that has a very good
Will cause severe injury or death. explanation of the neutral grounding requirements for
This equipment must be installed and generators.
serviced by qualified electrical
personnel. 1.8.2 Electrical Lead Entry
Grounding electrical equipment. Hazardous voltage can Drill or punch holes in the enclosure for the electrical
cause severe injury or death. Electrocution is possible conduit in the locations shown in Figure 1-16. A
whenever electricity is present. Ensure you comply with all full-scale dimensioned template for the hole locations is
applicable codes and standards. Electrically ground the printed in Appendix B. See page 41.
generator set, transfer switch, and related equipment and
electrical circuits. Turn off the main circuit breakers of all
power sources before servicing the equipment. Nevercontack
electrical leads or appliances when standing in water or on wet
ground because these conditions increase the risk of --1--- ------------- -
electrocution.
Electrical backfeed to the utility. Hazardous backfeed :
voltage can cause severe injury or death. Install atransfer ,
switch in standby power installations to prevent the connection
of standby and other sources of power. Electrical backfeed '
into a utility electrical system can cause severe injury or death 1 2
to utility personnel working on power lines. }
' 3
NOTICE
Canadian installations only. For standby service connect y
the output of the generator set to a suitably rated transfer 5
switch in accordance with Canadian Electrical Code, Part 1.
Have an authorized distributor/dealer or a licensed -..........................°......"°'... ADV-7876
electrician make the following electrical connections. Note: See Appendix B for a full-scale template
The electrical installation must comply with the National
Electrical Code (NEC)class 1 wire designation and all with dimensions.
applicable local codes. Canadian installations must 1. 112 NPT female fuel inlet
comply with the Canadian Electrical Code (CEC) and 2. ATS signal electrical lead entry point
applicable local codes. 3. Utility voltage electrical lead entry point
1.8.1 Grounding Figure 1-16 Electrical Lead Entry Locations
Ground the generator set. The grounding method must 1.8.3 Field-Connection Terminal Block
comply with NEC and local codes. Connect the
grounding strap to the generator set ground lug, The generator set is equipped with a field-connection
terminal GND inside the controller compartment. terminal block located in the air inlet area near the
junction box. Leads have been factory-installed from
Generator sets are shipped with the generator neutral the junction box to the terminal block for easy field
bonded (connected) to the generator ground in the wiring.
junction box. The requirement for having a bonded
(grounded)neutral or ungrounded neutral is determined See the dimension drawing in Section 1.5 for the
by the type of installation. At installation,the neutral can terminal block location. See Figure 1-17 for terminal
be grounded at the generator set or lifted from the block details. Refer to the terminal block decal for
ground stud and isolated if the installation requires an connections and cable sizes.Also see Section 2,Wiring
ungrounded neutral connection at the generator. The Diagrams.
The National Electrical Code is a registered trademark of the National Fire Protection Association. Inc.
TP-6803 12111 Section 1 Installation 21
Route AC leads through flexible conduit. Ensure that
the leads and conduit do not interfere with the operation a g
of the generator set or obstruct the service areas. Route 5
low-voltage communication leads through separate ` , ,, 2
conduit. 4 X
3
Procedure
1. Drill holes for the conduit fittings. See Figure 1-1 6 �
and Appendix B for the recommended electrical �m
inlet locations. Feed the cables through the "
openings.
2. Connect the leads from the transfer switch
emergency source lugs to the L1 and L2
connections on the generator set terminal block.
GM840N
3• Connect the neutral (LO) and ground (GRD) leads E --
from the ATS and the main panel to the
corresponding connection points on the terminal - ..
block. See Section 1.8.1, Grounding.
1. Ethernet cable for optional OnCue connection
4. Connect utilitypower leads to the terminal block 2. load connections
12 p 3. 0VAC utility power connections
connections labelled Utility. Connect to a circuit 4. Low voltage communication and engine start connections
that is supplied by the utility source and backed up 5. Ground connection for communication cable shield,
by the generator. The power source must be GFCI
protected. See Section 1.8.4 for more information Figure 1-17 Electrical Connections
about the utility power requirement.
5. For connection of optional transfer switches; the 1'8.4 Power Supply
programmable interface module (PIM), and/or a 120 VAC, 60 Hz power must be supplied to the
load control module (LCM), see Section 1.8.5. generator sett location for the battery charger(integral to
the RDC2 and DC2 controllers) and the optional
6. If the OnCue Home Generator Management accessories shown in Figure 1-18. The power source
System will be used with the generator set, run must be GFCI protected. The power to the accessories
category 5E network cable from the generator set must be available at all times, i.e. the circuit must be
to the customer's router or modem. powered by the utility source and backed up by the
Note: Installation of the network cable at the time generator.
of generator set installation is highly Be sure to disconnect power at the distribution panel
recommended. Installing the Ethernet cable before making the connections. Connect power leads to
now will make connection much easier if you the utility power connection points on the terminal block.
choose to add OnCue later. See Section 1.8.3 and the wiring diagrams in Section 2
a. Route the network cable with other low-voltage for connection details.
signal wiring (for example, the RBUS
communication leads or engine start leads to :Power Requirement,Max_
the transfer switch), in separate conduit from Equipment Watts E Amps Volts
the AC load leads. If the network cable is longer Battery charger(standard, 120 1 1 120
than 100 meters (328 ft.), use a repeater or integral to RDC2 controller)
_..... . _ _...
switch. Carburetor heater(optional) 37 0 33
...... . 20
b. Use an RJ45 inline coupler to connect the Battery heater(optional) 110 ', 0.92
Ethernet cable to the cable in the customer Fuel regulator heater
connection box. See Figure 1-17. The inline (20RESA/RESAL only) 60 0.50 120
coupler is"included with the OnCue kit. Figure 1-16 Power Requirements
22 Section 1 Installation TP-6803 1Z111
1.8.5 Transfer Switch Connection through P10-4 on the transfer switch interface module to
the generator set terminal block TB1 connections A, B,
Connect the ATS or remote start/stop switch. Connect PWR, and COM.
the load leads from the generator set to the Emergency
source lugs on the ATS. Route low-voltage See Section 1.8.6 for the maximum cable length,
communication leads through separate conduit, All
connections must comply with applicable state and local Note: Connections 3 and 4 on the generator set are not
codes. used with the Model RXT transfer switch.
Note: Do not use the Kohler. Model RRT transfer Engine start connection for other transfer
switch with the 14/20RESA or 14/20RESAL switches or a remote start/stop switch:
generator set.
Connect the engine start leads from the transfer switch
Communication connections for a Kohlers or remote start switch to terminals 3 and 4 on the
Model RXT transfer switch: terminal block. See Figure 1-20. Route the engine start
leads through separate conduit from the AC power and
See Figure 1-19. Use Belden #9402 or equivalent load leads.
20AWG shielded, twisted-pair cable to connect P10-1
...._............................................_........_.. Connect one end of each cable shield to
Generator Set GROUND at the generator set.
GND _..
I
•
FIBLIS a ., n11 j
Interface Board on the
12 VDC cons i I Model RXT Transfer Switch
j COMl—~ 1
4 RXT
\ —�
TB1
PWR t
-_,.._. .,,,........._ CoM
Generator Set Terminal Block TB1. Leave one end of each cable shield disconnected.
See Figure 1-6 for location. Check the If accessory modules(PIM or LCM)are connected,
decal on the generator set for terminal block see Section 1.8.6.
connections.
Note: Generator set terminal block(TB1) connections 3 and 4 are NOT USED with the Model RXT ATS.
1. Communication cable Belden#9402 or equivalent 20 AWG shielded,twisted-pair cable
Figure 1-19 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block
TP-6803 12/11 Section 1 Installation 23
i
Generator Set
TB1
_A_
B
PW ATS
_��.._ _� Models RDT
4 LLJ I or RSB
3
�.�
Generator Set Terminal Block T81.
See Figure 1-9 for location. Check the
decal on the generator set for terminal block
connections.
IPsaas
1. Engine start leads 3 and 4. See the ATS manual for cable size specifications.
Figure 1-20 Engine Start Connections with Transfer Switch Models RDT or RSB
1.8.6 System Connections with • Use Belden #9402 (4-conductor) or equivalent 20
Accessory Modules AWG shielded, twisted-pair cable. Note the shield
connections shown in Figure 1-22.
See Figure 1-22 through Figure 1-26 for connection
_options with up to three accessory modules. Accessory • Belden #8723 (2-conductor) shielded twisted-pair
modules can include one Model RXT transfer switch, cable can be used for connections A and B, and
one programmable interface module (PI M), and/or one #12-14 AWG wire can be used for the COM and PWR
load control module (LCM). connections. The maximum total cable length is the
value shown for#12 or#14 AWG wire in Figure 1-21,
See Figure 1-21 for the maximum total cable length with
1. 2, or 3 accessory modules per cable run.
Maximum length per run,meters(ft.)
_.... ber of Modules (ATS, ._._. _�____
Number
- PIM,and LCM)per Run
........................................................................................................._..........................._............................................................_...................................
Cable(rB1-PWR and CAM) 1 Module 2 Modules 3 Modules
Belden#9402 or equivalent 20AWG 61 (200) 31 (100) 21 (67)
14 AWG 152 (500) 152 (500) 122 (400)
.......... ............ ..... ........................ .............. _....... .:.. ... _....................................................... ......... ..........................
12 AWG 152 (500) 152 (500) 152 (500)
Figure 1-21 Total Cable Lengths with Accessory Modules Connected in Series (daisy-chain)
24 Section 1 Installation TP-6803 12111
Connect one end of each cable shield
to GROUND at the generator set.
GND ..................................................
i
Generator Set '
RBUS A--— A � Connect shields together
B _.......... B .......-........._..._........_� as shown.
PW... PWR
Gory COM RXT
4
I
3 �.-__ _... A A
r
T61- n
rwvtt - ... PWR ~
77
1
Corot 5 S coM — I
f
F m (Raul') fr
Generator Set Terminal Block TB1. \'--1
See Figure 1-6 for location. Check the
decal on the generator set for terminal block
connections. P)M
A r > A
........... `(
B
PWR ^
�l `� PWRcom
ft i
COM
I '
............
i
LCM
PWR
.,...i.....1..�_ .....
coM ..........
Note: See Figure 1-21 for maximum total cable length leave one end of each cable shield
per run(1 run shown). disconnected at the last device.
1. Communication cable Belden#9402 or equivalent 20 AWG shielded,twisted-pair cable
Figure 1-22 Accessory Module Communication Connection Details
TP-6803 12/11 Section 1 Installation 25
i
i
RXT ATS
i
Generator Set 1.
TB1
_..._.........._......_..... ----
LCM
NOTES: \\\
• See Figure 1-6forterminal block location on generatorset. Check
the decal on the generator set for terminal block connections. 1
• See Figure 1-21 for maximum total cable length per run (3 runs
with 1 module each shown). PiM
• See Figure 1-22 for communication connection detail (A and B,
PWR and COM).
IPM6
• Use splices or wire nuts to collect multiple leads for connection to
the generator set terminal block.See Figure 1-24.
1. Belden t19402 or equivalent,20 AWG shielded cable with 2 twisted pairs
Figure 1-23 Accessory Module Connections (three cable runs with one module each)
Connect all of the shield leads on this
end to GROUND at the generatorseL_
B
9402.CABLE
/ ,_. _._.._.._.........._._.....___.. awn .-A i
Generator Set OM � ,(
CI� ,
.:........B..... !!!
A
RBUS
.............._......
PW TO GROUND 12 VD ..--
.._.Co.... \\ t
4 I
B
3 saoz came
TBi __. PWR
............. cOM � t
—v
Generator Set Terminal Block TB1,
See Figure 1-6 for location. Check the decal on
the generator set for terminal block connections,
1. Splice t�saos
........ ......... ..........._... ........_. .._. ..._... ........................................... ......... ......... .......... ..............._. ......._.. .....__.
Figure 1-24 Multiple Connections to the Generator Set
26 Section 1 Installation TP-6803 12111
Generator Set RXT ATS
TB1 1 ��
.........�..;
1
PIM
NOTES: _.__.._._.._..____.._.__._........__.
• See Figure 1-6 for terminal block location on generator set.
Check the decal on the generator set for terminal block
connections.
• See Figure 1-21 for maximum total cable length with LCM
12 or 14AWG wire. _._....w___....... ....,...__......._.._.........._....M...
• See Figure 1-22 for communication connection(A and B,PWa
and COM)detail. Connect the cable shield to ground at the
generator set.
1. Belden#9402 or equivalent,20 AWG shielded cable with 2 twisted pairs tpsans
Figure 1-25 Accessory Module Connections (two cable runs with one and two modules shown)
TP-6803 12111 Section 1 Installation 27
RXT ATS
.................................._................................._.._............._..........................._..................
.
GeneratorSet A and 8 ....._................._................._; 1 ._........_.......__......_.__......._.................._.._.._...._.._._......._......................_....._......... A and B
PWR 2_..i PWR
COM ..........: �� COM
ff ........................ ..............................
1 '
............
2
2 ...........
._.........
RIM'
A and B
ii
PWR
!- COM
1�
NOTES:
• See Figure 1-6 for terminal block location on generator set Check the -' LCM
decal on the generator set for terminal block connections.
A and B
• See Figure 1-21 for maximumtotal cable length with 12or14AWGwire.
(1 run with 3 modules shown). PWR
COM
• See Figure 1-22 for communication connection (A and B) detail.
Connect the cable shield to ground at the generator set.
1. Belden#M2 or equivalent,20 AWG shielded cable(use one pair);or Belden 8723 or equivalent 20 AWG shielded cable
2. 12-14 AWG wire gM09
Figure 1-26 Accessory Module Connections with 12-14 AWG Power Leads (one cable run with three modules
shown)
28 Section 1 Installation TP-6803 12/11
1.8.7 Connect Optional Programmable 1.8.8 Connect Optional Load Control
Interface Module (PIM) Module (LCM)
The optional programmable interface module (PIM) The optional load control module (LCM) provides an
provides two programmable inputs and six dry contact automatic load management system to comply with
outputs,four of which are programmable. See TT-1584 Section 702.5 of NEC 2008. Refer to TT-1574,provided
for PIM installation and connection instructions. with the LCM, for installation and connection
instructions. The installer is responsible for ensuring
that the power system installation complies with all
applicable state and local codes.
0 The load control module automatically manages up to
[ six residential loads. Four power relays are provided for
management of non-essential secondary loads, and
two relays are available to control two independent air
j 1 13, 3 1 conditioner loads,
} •p
2 ;Q Two kits are available with either a prewired harness for
I 3 a load relay connection,or a terminal block. The prewired
1 harness requires installation of the LCM within 2 feet of
'zU the distribution panel.
0
0 ,*
I i l
ADV-8199 �(
� 3
1. Output connections(3 terminal blocks;6 outputs) „„ v
2. Input connections(2 inputs)
3. Rbus communication connection to generator set terminal
block TB1
Figure 1-27 Optional PIM i
The default settings for the inputs and outputs are Y�
shown in Figure 1-28. To change the input and output
1
settings, use a personal computer running Kohler'
SiteTech software. See TIP-6701, SiteTech Software
Operation Manual, for instructions. K
Q
A personal computer running Kohler - OnCue.: ,
software can be used to actively control PIM outputs.
See the OnCue Software Operation Manual for `� �..
instructions.
r 0
PIM Connection Factory Default Setting
Input 1 None
Input 2 None Figure 1-29 Optional Load Control Module (LCM)
Output 1 (Relay 1) Run (shown with optional pre-wired harness)
Output 2(Relay 2) Common Fault
..........................................................................................:...............................................................................................................................................
Output 3(Relay 3) Low Battery Voltage(Program-
mable)
......... .._................
Output 4(Relay 4) Not in Auto(Programmable)
........ ......... ..... _.
Output 5(Relay 5) Cooldown (Programmable)
Output 6(Relay 6) Normal Source Failure(Program-
mable)
Figure 1-28 PIM Inputs and Outputs
TP-6803 12J11 Section 1 Installation 29
1.9 Battery Battery gases. Explosion can cause severe injury or
death. Battery gases can cause an explosion. Do not smoke
or permit flames or sparks to occur near a battery at any time,
A WARNING particularly when it is charging. Do not dispose of a battery in a
fire. To prevent burns and sparks that could cause an
explosion, avoid touching the battery terminals with tools or
other metal objects. Remove all jewelry before servicing the
equipment. Discharge static electricity from your body before
touching batteries by first touching a grounded metal surface
away from the battery. To avoid sparks, do not disturb the
Sulfuric acid in batteries. battery charger connections while the battery is charging.
Can cause severe injury or death. Always turn the battery charger off before disconnecting the
battery connections. Ventilate the compartments containing
Wear protective goggles ' and batteries to prevent accumulation of explosive gases.
clothing. Battery acid may cause Battery short circuits. Explosion can cause severe injury
blindness and burn skin. or death. Short circuits can cause bodily injury and/or
equipment damage. Disconnect the battery before generator
set installation or maintenance. Remove all jewelry before
servicing the equipment. Use tools with insulated handles.
A WARNING Remove the negative (-) lead first when disconnecting the
battery. Reconnect the negative (-) lead last when
reconnecting the battery. Never connect the negative'(-)
battery cable to the positive (+) connection terminal of the
starter solenoid. Do not test the battery condition by shorting
the terminals together.
Explosion. Connecting the battery and the battery charger.
Can cause severe injury or death. Hazardous voltage can cause severe injury or death.
Relays in the battery . charger Reconnect the battery correctly, positive to positive and
cause arcs or sparks. negative to negative,to avoid electrical shock and damage to
Locate the battery in awell-ventilated the battery charger and battery(ies). Have a qualified
area. Isolate the battery charger from electrician install the battery(ies).
explosive fumes. Use a 12-volt group 51 battery with a minimum rating of
Battery electrolyte is a diluted sulfuric acid. Battery acid 500 cold cranking amps at 0"F. The generator set uses
can cause severe injury or death. Battery acid can cause a negative ground with a 12-volt engine electrical
blindness and burn skin. Always wear splashproof safety system. See Figure 1-30 for battery connections. Make
goggles,rubber gloves,and boots when servicing the battery. sure that the battery is correctly connected and the
Do not open a sealed battery or mutilate the battery case. If terminals are tight,
battery acid splashes in the eyes or on the skin, immediately
flush the affected area for 15 minutes with large quantities of Note: The generator set will not start and circuit board
clean water. Seek immediate medical aid in the case of eye damage may occur if the battery is connected in
contact. Never add acid to a battery after placing the battery in reverse.
service,as this may result in hazardous spattering of battery
acid. See the dimension drawing in Section 1.5 for the engine
Battery acid cleanup. Battery acid can cause severe starting battery location on the air intake side of the
injury or death. Battery acid is electrically conductive and generator set. Standard battery cables provide easy
corrosive. Add 500 g (1 lb,) of bicarbonate of soda(baking connection to the battery.
soda) to a container with 4 L (1 gal.) of water and mix the
neutralizing solution. Pour the neutralizing solution on the
spilled battery acid and continue to add the neutralizing 1 2
solution to the spilled battery acid until all evidence of a
chemical reaction(foaming)has ceased. Flush the resulting
liquid with water and dry the area. it i
2�
ii l
F.7.-273000.1
1. To positive(+)terminal on starter solenoid.
2. To ground(-)terminal on.or near starter motor.
Figure'1-30 Typical Battery Connection
30 Section 1 Installation TP-6803 12111
Use the following procedure to install and connect the 1.10.1 Regulator Heater
battery.
The regulator heater kit is designed for Model 20RESA
Battery Installation Procedure and 20RESAL generator sets. The regulator heater kit
is recommended in addition to the carburetor heater for
1. Ensure that the starting battery is fully charged reliable engine starting in temperatures below -18_C
before placing the battery in service. (0._F). See Figure 1-31 for heater specifications.
2. Clean the battery posts and/or adapters if Regulator Neater
necessary. Heater rating 120 VAC,60 W
Thermostat 41.*C/13:_C(40:..F/55..F)Snap action
3. Install the battery post adapters; if needed. ..........................._.._......__._-----.__..____._...._..._................._........._......_........._.....................-_-...__.-_---._.._.._.._......
Pad diameter 127 mm(5 in.)
4. Place the battery in the housing. Cord length 610 mm(24 in.)
5. Connect the positive(+)lead to the engine starting Figure 1-31 Regulator Heater Specifications
battery. The regulator heater requires a source of 120 VAC
6. Connectthe negative(-)lead to the engine starting power. The generator set is equipped with one 120 VAC
battery. receptacle. The kit includes an outlet splitter for
powering the regulator heater and an optional
Refer to the generator set operation manual and the carburetor heater, The circuit should be ground fault
battery manufacturer's instructions for battery protected,
maintenance instructions. To install the regulator heater kit,follow the instructions
When power is applied to the RDC2/DC2 controller(that in Tf--1569,provided with the kit. Figure 1-32 shows the
is,when the battery is connected), you will be prompted installed regulator heater kit.
to set the date and time, and then to set the exerciser.
See Section 1.12 and the generator set operation 1
manual for instructions.
If the battery is disconnected for service or replacement, ;
the exercise settings on the RDC2/DC2 controller are 2 .
lost. Set the exerciser after installing and connecting the
battery. See Section 1.12, Set Exerciser.
1 .10 Generator Set Accessories
Have accessories installed by an authorized distributor/ 3
dealer or a licensed electrician. Follow the installation
instructions provided with each kit. Use separate conduit
for AC and DC leads to reduce the possibility of electrical
interference, Verify that the leads and conduit do not
interfere with the operation of the generator set or
obstruct the service areas. Verify that the electrical
installation complies with the National Electrical Code
GM79141
(NEC) and all applicable local codes. See Section 2,
Wiring Diagrams, for more information regarding 1. Regulator heater pad GM79142
gor
generator set electrical connections. 2. (Rre use exi t ng mounting nuts)Crews M933 06035 60,qty.2
3. Heater power cord
Figure 1-32 Installed Regulator Heater Kit
(for 20RESA/RESAL)
TP•6803 12111 Section 1 Installation 31
1.10.2 Carburetor Heater '
t
An optional carburetor heater is recommended for
improved cold starting in locations where the ambient - �
temperature drops below O:::C (32::::F). The carburetor
heater prevents condensation and carburetor icing. They
heater turns on when the temperature at the thermostat
falls below approximately 4, C(40 .F)and turns off when
� €
the temperature rises above approximately 16 C
(60FF). The carburetor heaters are shown in y =r
Figure 1-33.
e
To install the carburetor heater, follow the instructions I.
provided with the kit. Figure 1-34 shows the installed ''
carburetor heater kit installed for a 14 kW generator set.
Figure 1-35 shows the location for the carburetor heater
kit on a 20 kW generator set.
The heater thermostat is installed in the cord.
Figure 1-33 shows the location of the thermostat on the
power cord. The heater power cord and thermostat are
located in the generator set housing air intake area/ tp6195
battery compartment.
1. Carburetor heater(air cleaner removed to show heater)
Note: Do not place the heater thermostat inside the 2. Carburetor heater power cord
generator set engine compartment. The Figure 1-34 14RESA/RESAL Carburetor Heater
thermostat must be exposed to the ambient air.
The heater requires a continuous source of power. Plug _ 1
the carburetor heater into the 120 VAC receptacle
provided.
2 3c
lc
14RESA/RESAL Carburetor Heater `
GM 19463 tp6514
1. Carburetor heater location
1 2 3 Figure 1-35 20RESA/RESAL Carburetor Heater
Location on Engine (bulkhead removed
20RESA/RESAL Carburetor Heater to show heater location)
GM5796B
1. Power plug
2. Thermostat
3. Heater
Figure 1-33 Carburetor Heaters
32 Section 1 Installation TP-6803 12111
1.10.3 OnCue Home Generator Connect to the Ethernet cable in the customer
Management System connection area of the generator set. See Figure 1-36.
Use an RJ45 inline coupler,provided with the OnCue kit,
The OnCue _, Home Generator Management System to connect the customer's Ethernet cable to the cable in
allows monitoring and control of your generator set from the customer connection box.
a personal computer located in your home or at other
remote locations. OnCue can also be configured to 1
send emai l or text message notifications in the event of a
generator set fault. See TP-6796, OnCue Software-
Operation Manual,for software instructions.
The OnCue system is available separately as a loose kit. "
Use category 5E network cable to connect the RDC2 `.;
controller to the customer-supplied Ethernet router and
cable or DSL modem. Route the cable with other
low-voltage signal wiring
g g g (for example, the RBUS
communication leads or engine start leads to the
transfer switch), in separate conduit from the AC load
leads. If the network cable is longer than 100 meters '
(328 ft.), use a repeater or switch.
Recommended: Use a laptop computer to verify the
network connection before connecting to the generator
Set, 1. Ethernet cable for optional OnCue connection
Checking the network connection Figure 1-36 Network Connection for OnCue
1. Check for and turn OFF any wireless connections
to the laptop.
2. Connect the network cable to the laptop. Connect
the other end of the network cable to the
customer's router or modem.
3. Verify the Internet connection by opening your web
browser and going to www.kohlerpower.com or
another website.
4. After verifying the connection through the network
cable, disconnect the network cable from the
laptop and turn the laptop wireless connections
back on.
TP-6803 12111 Section 1 Installation 33
1 .11 Prestart Installation Check connected), you will be prompted to set the date and
time, and then to set the exerciser.
Review the entire installation section. Inspect all wiring
and connections to verify that the generator set is ready The first setting will flash. Press the Up and Down arrow
for operation. Check all items in the following Prestart buttons to change the setting. Press Select to save the
Checklist. setting and move on to the next, Repeat until the date,
time, and exercise are set and the controller display
Prestart Checklist shows the main menu. Seethe generator set Operation
Manual for more detailed instructions to set the date and
Air Cleaner. Check that a clean air cleaner element is time and set the exerciser.
installed to prevent unfiltered air from entering the
engine. See the generator set operation manual for Press AUTO to place the generator set controller into
instructions, automatic mode.
Air Inlets. Check for clean and unobstructed air inlets.
Setting will flash.
Battery. Check for tight battery connections. Consult 05oec2011
the batter manufacturer's instructions regarding Press the change
and down arrow
y � g I buttons to change the setting,
battery care and maintenance. Press Select to save the
Enclosure. Check that all enclosure panels and Time: setting.
internal baffling are in place. 08:31am ;
i
Exhaust System. Check for exhaust leaks and
blockages. Check the muffler condition. Next exercise:
08:31 a 12Dec2011
• Inspect the exhaust system components for cracks,
leaks,and corrosion. Check for tight exhaust system
connections. ' D3
• Check for corroded or broken metal parts and replace Figure 1-37 Set Time, Date. and Exercise (RDC2)
them as needed.
1.12.2 DC2 Controller
• Check that the exhaust outlet is unobstructed.
To set the exerciser on the DC2 controller, first press
Oil Level. Maintain the oil level at or near,not over,the AUTO to place the controller into automatic (standby)
full mark on the dipstick. mode. Then press and hold the Exercise button. The
generator set will start and run a 20-minute unloaded
Operating Area. Check for obstructions that could cycle exercise. The generator set will run automatically
block the flow of cooling air. Keep the air intake area for 20 minutes at the same time every 7 days. See the
clean. Do not leave rags,tools,or debris on or near the generator set Operation Manual for more information.
generator set.
1.12.3 Loaded Exercise
1 .12 Set the Exerciser In order to seta loaded exercise using the RDC2 or DC2
Set the exerciser to automatically run the generator set controller,a Kohler...'Model RXT transfer switch must be
on the desired day and time every week or every two connected. Seethe generator set operation manual for
weeks. See the generator set Operation Manual for instructions to set a loaded exercise.
detailed descriptions of the unloaded and loaded To set a loaded exercise on a generator set connected to
exercise operation. a transfer switch other than a Model RXT. use the
transfer switch controller to set the exercise. Refer to
1,12.1 RDC2 Controller the transfer switch operation manual for instructions.
When power is applied to the RDC2 controller(when the
battery or the utility power for the battery charger is
34 Section 1 Installation TP-6803 12111
Section 2 Wiring Diagrams
Figure 2-1 lists the wiring diagram numbers and page
numbers.
Wiring Diagram Description Drawing Number Page
ScSchematic
schem Diagram ADV 8164 36
--...- atic _ .... .._.. ._ ._.....
Point-to-Point Wiring Diagram GM81217 37
Figure 2-1 Wiring Diagrams and Schematics
TP-6803 12111 Section 2 Wiring Diagrams 35
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38 Section 2 Wiring Diagrams TP-6803 12111
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A,amp ampere cfm cubic feet per minute exh. exhaust
ABDC after bottom dead center CG center of gravity ext. external
AC alternating current CID cubic inch displacement F Fahrenheit,female
AID analog to digital CL centerline FHM Hat head machine(screw)
ADC advanced digital control; cm centimeter fl,oz. fluid ounce
analog to digital converter CMOS complementary metal oxide flex. flexible
adi. adjust,adjustment substrate(semiconductor) freq. frequency
ADV advertising dimensional com communications(port) FS full scale
drawing coml commercial ft, foot,feet
Ah amp-hour Comi/Rec Commercial/Recreational ft.ib. foot pounds(torque)
AHWT anticipatory high water conn. connection ft./min. feet per minute
temperature cont. continued ftp file transfer protocol
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride g gram
institute Grit. critical ga. gauge(meters,wire size)
ALOP anticipatory low oil pressure CSA Canadian Standards gal, gallon
alt. alternator Association
gen. generator
At aluminum
CT current transformer genset generator set
ANSI American National Standards Cu copper GFl ground fault interrupter
Institute(formerly American cUL Canadian Underwriter's
Standards Association,ASA) Laboratories GND,'' ground
AO anticipatory only CUL Canadian Underwriter's gov. governor
APDC Air Pollution Control District Laboratories gph gallons per hour
API American Petroleum Institute cu.in. cubic inch gpm gallons per minute
approx. approximate,approximately cw. clockwise gr, grade,gross
APU Auxiliary Power Unit CWC city water-cooled GRD equipment ground
AQMD Air Quality Management District cyl. cylinder gr.wt. gross weight
AR as required,as requested D/A digital to analog H x W x D height by width by depth
AS as supplied,as stated.as DAC digital to analog converter HC hex cap
suggested dB decibel HCHT high cylinder head temperature
ASE American Society of Engineers dB(A) decibel(A weighted) HD heavy duty
ASME American Society of DC direct current HET NO exhaust temp.,high
Mechanical Engineers DGR direct current resistance engine temp.
assy. assembly deg., degree hex hexagon
ASTM American Society for Testing dept. department Hg mercury(element)
Materials dia. diameter HH hex head
ATDC after top dead center HHC hex head cap
ATS automatic transfer switch DI,EO dual inlet/end outlet
auto. automatic DIN Deutsches Institut fur Normung HP horsepower
aux. auxiliary e.V.(also Deutsche Industrie hr. hour
Normenausschuss) HS heat shrink
avg. average DIP dual inline package hsg. housing
AVR automatic voltage regulator DPDT double-pole,double-throw HVAC heating,ventilation,and air
AWG American Wire Gauge DPST double-pole,single-throw conditioning
AWM appliance wiring material DS disconnect switch HWT high water temperature
bat, battery DVR digital voltage regulator Hz hertz(cycles per second)
BBDC before bottom dead center E21PROM.EEPROM IBC International Building Code
BC battery charger,battery electrically-erasable IC integrated circuit
charging programmable read-only ID inside diameter,identification
BCA battery charging alternator memory IEC International Electrotechnical
BCI Battery Council International E,emer. emergency(power source) Commission
BDC before dead center EGM electronic control module, IEEE Institute of Electrical and
BHP brake horsepower engine control module Electronics Engineers
blk. black(paint color),block EDI electronic data interchange IMS improved motor starting
(engine) EFR emergency frequency relay in. inch
blk.htr. block heater e.g. for example((,,xernpli gratia) in.H2O inches of water
BMEP brake mean effective pressure EG electronic governor in.Hg inches of mercury
bps bits per second EGSA Electrical Generating Systems in.lb. inch pounds
hr. brass Association Inc. incorporated
BTDC before top dead center EIA Electronic Industries ind. industrial
Btu British thermal unit Association int. internal
Btulmin. British thermal units per minute EI/EO end inlet/end outlet int./ext. internal/external
C Celsius,centigrade EMI electromagnetic interference 1/0 input/output
cal. calorie emiss. emission 1P internet protocol
CAN controller area network eng. engine iSO International Organization for
CARB Califomia Air Resources Board EPA Environmental Protection Standardization
CATS Category 5(network cable) Agency J joule
CB circuit breaker EPS emergency power system JIS Japanese Industry Standard
CG crank cycle ER emergency relay k kilo(1000)
cc cubic centimeter ES engineering special, K kelvin
CCA cold cranking amps engineered special kA kiloampere
ccw. counterclockwise ESD electrostatic discharge KB kilobyte(21e bytes)
CEC Canadian Electrical Code est. estimated KBus Kohler communication protocol
t Stop emergency sop
cert. certificate,certification,certified E- kg kilogram
cfh cubic feet per hour etc. et cetera(and so forth)
TP-6803 12111 Appendix 39
kglcm2 kilograms per square NC normally closed RTU remote terminal unit
centimeter NEC National Electrical Code RTV room temperature vulcanization
kgm kilogram-meter NEMA National Electrical RW read/write
kgfm3 kilograms per cubic meter Manufacturers Association SAE Society of Automotive
kHz kilohertz NFPA National Fire Protection Engineers
kJ kilojoule Association scfm standard cubic feet per minute
km kilometer Nm newton meter SCR silicon controlled rectifier
kOhm,k kilo-ohm NO normally open S,sec. second
kPa kilopascal no.,nos, number,numbers SI Systeme international d'undes,
kph kilometers per hour NPS National Pipe,Straight International System of Units
kV kilovolt NPSC National Pipe,Straight-coupling SI/EO side in/end out
kVA kilovolt ampere NPT National Standard taper pipe sit. silencer
kVAR kilovolt ampere reactive thread per general use SMTP simple mail transfer protocol
kW kilowatt NPTF National Pipe,Taper-Fine SN serial number
kWh kilowatt-hour NR not required,normal relay SNMP simple network management
kWm kilowatt mechanical ns nanosecond protocol
kWth kilowatt-thermal OC overcrank SPDT single-pole,double-throw
L liter OD outside diameter SPST single-pole,single-throw
LAN local area network OEM original equipment spec specification
L x W x H length by width by height manufacturer specs specification(s)
lb. pound,pounds OF overfrequency sq. square
Ibm/ff3 pounds mass per cubic feet opt. option,optional sq.cm square centimeter
LCB line circuit breaker OS oversize,overspeed sq.in. square inch
LCD liquid crystal display OSHA Occupational Safety and Health SMS short message service
LED light emitting diode Administration SS stainless steel
Lph liters per hour OV overvoltage std. standard
Lpm liters per minute oz. ounce sit. steel
LOP low oil pressure P•,pp- page,pages tach. tachometer
LP liquefied petroleum PC personal computer TB terminal block
PCB printed circuit board TCP transmission control protocol
LPG liquefied petroleum gas
LS left side pF picofarad TD time delay
PF power factor TDC to dead center
L,� sound power level,A weighted P
LWL low water level ph., phase TDEC time delay engine cooldown
LWT low water temperature PHC Phillips:i head Crimptite: TDEN time delay emergency to
(screw) normal
in meter,milli(1J1000)
sHH Phillips hex head(screw) TDES time delayengine start
M mega(10 when used with SiSI PHM pan head machine(screw) TDNE time dela normal to
units),male Y
m3 cubic meter PLC programmable logic control emergency
m31hr. cubic meters per hour PMG permanent magnet generator TDOE time delay off to emergency
m3/min. cubic meters per minute pot potentiometer,potential TDON time delay off to normal
mA milliampere ppm parts per million temp. temperature
man. manual PROM programmable read-only term. terminal
ma memory THD total harmonic distortion
max. maximum megabyte(22D bytes) psi pounds per square inch TIF telephone influence factor
MCCB megabyte(2 circuit breaker psig pounds per square inch gauge lot, tolerance
MCM one thousand circular mils pt, pint turbo. turbocharger
meggar megohmmeter PTC positive temperature coefficient typ, typical(same in multiple
MHz megahertz PTO power takeoff locations)
mi. mile PVC polyvinyl chloride OF underfrequency
mil one one-thousandth of an inch qt. quart,quarts UHF ultrahigh frequency
qty. quantity UIF user interface
min. minimum,minute R replacement(emergency) UL Underwriter's Laboratories,Inc.
misc. miscellaneous power source UNC unified coarse thread(was NC)
mi megajoule rad. radiator,radius UNF unified fine thread(was NF)
nt.t millijoule RAM random access memory univ, universal
min millimeter RBUS RS-485 proprietary URL uniform resource locator
mOhm,in millichm communications
MOhm,M megohm RDO rely driver output (web address)
MOV metal oxide varistor p US undersize,underspeed
ref. reference UV ultraviolet:undervoltage
MPa megapascal rein. remote V volt
mpg miles per gallon Res/Coml Residential/Commercial VAC volts alternating current
mph miles per hour RFI radio frequency interference VAR voltampere reactive
MS military standard RH round head VDC volts direct current
ms millisecond RHM round head machine(screw) VFD vacuum fluorescent display
m/sec. meters per second rly. relay VGA video graphics adapter
mtg. mounting rms root mean square VHF very high frequency
MTU Motoren-und Turbinen-Union rnd. round
W watt
MW megawatt
mW mill watt RO read only WCR withstand and closing rating
ROM read only memory w/ with
F microfarad rot. rotate,rotating WO write only
N.norm. normal(power source) rpm revolutions per minute w/o without
NA not available,not applicable RS right side wt. weight
nat.gas natural gas RTDs Resistance Temperature xfmr transformer
NBS National Bureau of Standards Detectors
40 Appendix TP-6803 12111
Appendix B Electrical Lead Entry Template
Use the full-scale drawing in Figure 3 to mark the openings for the electrical conduit,if desired. See Section 1,8.2 for
more information,
A C G N A
CO
I �
I
EXI 'STIN"0
H n 1.- E ,J 1 1 i-- I i ,r
j
(' 2
a
SCALE: FULL Note: Dimensions are in mm. GM79090
Figure 3 Template, Electrical
TP-6803 12111 Appendix 41
Notes
42 Appendix TP-6803 12/11
KOHLER.
POWER SYSTEMS
KOHLER GO.Kohler,VVisconsin 53044
Phone 920-457-4441,Fax 920-459-1646
For the nearest sales/service nutlet in the
US and Canada,phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6803 12/11 7 Jurong Pier Road
Singapore 6,19169
W:2011 by Kohiar Co.All rights reserved. Phone ff 5)6264 6422,Fax(65)6264-6455