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HomeMy WebLinkAbout38373-Z OfFOt, a Town of Southold Annex 10/8/2013 y P.O.Box 1179 54375 Main Road Southold,New York 11971 CERTIFICATE OF OCCUPANCY No: 36554 Date: 10/8/2013 THIS CERTIFIES that the building GENERATOR Location of Property: 28775 Route 25, Orient, SCTM#: 473889 Sec/Block/Lot: 18.-6-25 Subdivision: Filed Map No. Lot No. conforms substantially to the Application for Building Permit heretofore filed in this officed dated 10/1/2013 pursuant to which Building Permit No. 38373 dated 10/1/2013 was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: generator as applied for. The certificate is issued to Hanlon,Robert&Frankel, Jessica (OWNER) of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL ELECTRICAL CERTIFICATE NO. 38373 10/3/13 PLUMBERS CERTIFICATION DATED Authorized Signature o�SOFFoc,rco TOWN OF SOUTHOLD BUILDING DEPARTMENT y a TOWN CLERK'S OFFICE o . SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 38373 Date: 10/1/2013 Permission is hereby granted to: Hanlon, Robert & Frankel, Jessica PO BOX 178 Orient, NY 11957 To: generator At premises located at: 28775 Route 25, Orient SCTM # 473889 Sec/Block/Lot# 18.-6-25 Pursuant to application dated 10/1/2013 and approved by the Building Inspector. To expire on 4/2/2015. Fees: ACCESSORY $100.00 CO-ACCE SORY BUILDING $50.00 ELECTRIC $85.00 Tot $235.00 B iIding ns -. Form No.6 TOWN OF SOUTHOLD BUILDING DEPARTMENT TOWN HALL 765-.1802 APPLICATION FOR CERTIFICATE OF OCCUPANCY This application must be.filled in by typewriter or ink and submitted to the Building Department with the following: A. For new building or new use: l. Final suryey of property with accurate location of all buildings,property lines,streets,and unusual natural or topographic features. 2. Final Approval from Health Dept.of water supply and sewerage-disposal (S-9 form). 3. Approval of'elect-rrical installation from Board of Fire Underwriters. 4. Sworn statement from plumber certifying that the solder used in system contains less'thari 2/10 of 1%lead. 5. Commercial building,industrial building,multiple residences and similar buildings and installations,a certificate of Code Compliance from:" hitect or engineer responsible for the building. 6. Submit'Planning Board Approval-of completed site plan requirements. �. For existing buildings(prioHo April 9, 1957)4non-conforming uses,or buildings and"pre-existing"land uses: 1. Accurate survey of property showing all property lines,streets,building and unusual natural or topographic features. 2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is denied,the Building Inspector'shall state the reasons therefor in writing to the applicant. C. Fees I. Certificate of Occupancy-New dwelling$50.00,Additions to dwelling$50.00, Alterations to dwelling$50.00, Swimming pool$50.00,-Accessory building$50.00, Additions to accessory building-$50.00, Businesses$50.007 2. Certificate of Occupancy on Pre-existing Building- $106.00 3. Copy of Certificate of Occupancy-$.25 4. Updated Certificate of Occupancy- $50.00 .5. Temporary Certificate of.Occupancy-Resid'ential$15.00,Commercial$15.00 Da New Construction: Old or Pre-existiing,Building: (check one) Location of -Prop a'� 7� `�`/LZ 6 House No. Street Hamlet Owner or Owners ofPrope /'G(� l7 J /P-y1/1i01ti� Suffolk County Tax Map No I000,'Section •Block Lot a�` ` Subdivision ::Filed Map. Lot: Permit No. Date of Permit. Applicant: Health Dept.Approval: Underwriters Approval: Planning Board-Approval: . Request for: Temporary:C61#fiicate• Final Certificate: (check one) Fee Submitted:$ Applicant Sig ature *pF SO�ryolo Town Hall Annex Telephone(631)765-1802 54375 Main Road Fax(631)765-9502 P.O.Box 1179 CA iQ roger.riche rt(ab-town.south old.ny.us Southold,NY 11971-0959 �' BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICIAL COMPLIANCE SITE LOCATION Issued To: Bob Hanlon Address: 28775 Main Rd (rt 25) City: Orient St: NY Zip: 11957 Building Permit* 38373 Section: 18 Block: 6 Lot: 25 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Contractor: DBA: BJ Electric License No: 2670-e SITE DETAILS Office Use Only Residential X Indoor X Basement X Service Only Commerical Outdoor X 1st Floor Pool New Renovation 2nd Floor Hot Tub Addition Survey Attic Garage INVENTORY Service 1 ph Heat Duplec Recpt Ceiling Fixtures HID Fixtures Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks Disconnect Switches Twist Lock Exit Fixtures IA TVSS Other Equipment: 20KW stand by generator with 200a transfer switch Notes: Inspector Signature: Date: Oct 3 2013 81-Cert Electrical Compliance Form.xls rsti SQ o�� Uryol ��iG� Town Hall Annex J [ i[ Telephone(631)765-1802 54375 Main Road G 0W(63 )76ggQQtl.P.O.Box 1179 rogerAchert nsolo22ny.us Southold,NY 11971-0959 Q� BUILDING DEPARTMENT TOWN OF SOUTHOLD APPLICATION FOR ELECTRICAL INSPECTION REQUESTED BY: Date: Company Name: Name: License No.: 70 C. Address: Phone No.: DGlS O JOBSITE INFORMATION: (*Indicates required information) *Name: *Address: ^fAv h *Cross Street: Phone No_: Permit No.: Tax-Map District: 1000 . Section: Block: Lot: �S *BRIEF DESCRIPTION OF WORK(Please Print Clearly) (Please Circle All That Apply) *Is job ready for inspection: YES O Rough In Final *Do-you need a Temp Certificate: YES/ NO Temp Information(if needed) *Service Size: 1 Phase 3Phase 100 150 200 300 350 400 Other *New Service: Re-connect Underground Number of Meters Change of Service Overhead ` Additional Information: PAYMENT DUE WITH APPLICATION .82=Request forinspection Form TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST BUILDJNG;DEPARTMENT Do you have or need the following,before applying? TOWN HALL Board of Health SOUTHOLD, NY 11971 4 sets of Building Plans TEL: (631) 765-1802 Planning Board approval FAX: (631) 765-9502 Survey SoutholdTown.NorthFork.net PERMIT NO. ��� Check Septic Form N.Y.S.D.E.C. Trustees C.O.Application Flood Permit Examined 20 Single&Separate Storm-Water Assessment Form CContact: Approved 20 Mail to: Disapproved a/c Phone:.161 O W 0 0 Expiration 20 � /f rrZ� �n � Building spe o Lno 1J PPLICATION FOR BUILDING PERMIT 213 Date , 20 INSTRUCTIONS T. HMb completely filled in-by typewriter or in ink and submitted to the Building Inspector with 4 sets of plans, accurate plot plan to scale. Fee according to schedule. b. Plot plan showing location of lot and of buildings on premises,relationship to adjoining premises or public streets or areas, and waterways. c. The work covered by this application may not be commenced before issuance of Building Permit. d. Upon approval of this application,the Building Inspector will issue a Building Permit to the applicant. Such a permit shall be kept on the premises available for inspection throughout the work. e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector issues a Certificate of Occupancy. f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of issuance or has not been completed within 18 months from such date. If no.zoning amendments or other regulations affecting the property have been enacted in the interim,the Building Inspector may authorize, in writing,the extension of the permit for an addition six months. Thereafter, a new permit shall.be required. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws,Ordinances or Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The applicant agrees to comply with all applicable laws, ordinances,building code, housing code nd regulations, and to admit authorized inspectors on premises and in building for necessary inspections. (Signature of allplicant or name, if a corporation) 3 (Mailing address of applicant) State whether applicant is owner, lessee; agent, architect, engineer, general contractor, electrician, plumber or builder Name of owner of premises TWO (As on the tax roll or latest deed) If applicant is a corporation, signature of duly authorized officer .(Name and title of corporate officer) Builders License No. Plumbers License No. Electricians License No. Other Trade's License No. 1. Location of land on which proposed work will be done:ey D�IC House Number Street Hamlet County Tax Map No. 1000 Section Block Lot Subdivision, Filed Map No. Lot 2. State existing use and occupancy of premises and intended use and occupancy of proposed construction: a. Existing use and occupancy b. Intended use and occupancy 3. Nature of work(check which applicable): New Building Addition Alteration Repair Removal Demolition Other Work (Description) 4. Estimated Cost Fee (To be paid on filing this application) 5. If dwelling, number of dwelling units Number of dwelling units on each floor If garage, number of cars 6. If business, commercial or mixed occupancy, specify nature and extent of each type of use. 7. Dimensions of existing structures, if any: Front Rear Depth Height Number of Stories Dimensions of same structure with alterations or additions: Front Rear Depth Height Number of Stories 8. Dimensions of entire new construction: Front Rear Depth Height Number of Stories 9. Size of lot: Front Rear Depth 10. Date of Purchase Name of Former Owner 11. Zone or use district in which premises are situated 12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO 13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES NO 14. Names of Owner of premises Address Phone No. Name of Architect Address Phone No Name of Contractor Address Phone No. 15 a. Is this property within 100 feet of a tidal wetland or a freshwater wetland? *YES NO * IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED. b. Is this property within 300 feet of a tidal wetland? * YES NO * IF YES, D.E.C. PERMITS MAY BE REQUIRED. 16. Provide survey;to scale, with accurate foundation plan and distances to property lines. 17. If elevation at any point on property is at 10 feet or below, must provide topographical data on survey. 18. Are there any covenants and restrictions with respect to this property? * YES NO * IF YES, PROVIDE A COPY. STATE OF NEW YORK) SS: COUNTY OF ) being duly sworn, deposes and says that(s)he is the applicant (Name of individual signing contract)above named, CONIMie D.st1MiYH (S)He is the Nok aq Public', , G a;�v York (Contractor, Agent, Corporate Officer, etc,) Qualifiedto Suffolk��sLirttj of ka Commission Expireo APrii 14,—_..- of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application; that all statements contained in this application are true to the best of his knowledge and belief; and that the work will be performed in the manner set forth in the application filed therewith. Sworn to before me this _-51� day of �/L. 20 l gu�� Notary Public Sign Lire of Applicant SuRVY OF PoPE �TY 51TUATE: ORIENT � OF; TOWN OF 50UTHOLD °� FOB"' - � 5UFFOLK COUNTY, NY L R ed y deg x f 2g3 S 9)RVEYED 03-31-Cf9 5UFFOLK COUNTY TAX it 1000- 16-6-25 CERTIFIED TO: 01�� PETER J.GOLDMAN 1✓ uO t r Q lS`fl NORYE5T MORTAGE,ING. COMMONWEALTH LAND TITLE } sad } O INSURANGE GOMPANY , NOTES: MONUMENT FOUND O PIPE FOUND Q r//jrr�� f e• _1=77_7=7v1 HEDGE 9 �, 2 ` ,e ca E1.154 �EiR/ L P i J � r fl. �JI 1 {9 TREE MARKED WITH RIBBON =72 031 SF OR 1.65 ACRES AREA 09 tl> - 30 ,., e H 034 �V" I• ter.- 5� #?S) pF NE�y .lpa .�.,:w .•w: Vj c./Ilnwu..lN,s•t �r.l••u/we w. ....K..Iv w..- 4/'.a,•r•. NI•u't,tlulYr�till/w Mf/ of.'•wKr'w f..i t./I p � :.......a v.�le.•1/a..rluw,l,:e`u;aw. �ySFO iA!:D%Y, N.Y.S. LIC. N0. 50202 GRAPHIC SCALE I°= 40- 6 EA C. EHLERS-EAND SURVEYOR 6 MAIN STREET RFVERHVERHEAD,N.Y. SI901 369-8288 Fax 369-8287 REFERENCE 9 99-151 Installation Residential/Commercial Generator Sets a r Models.: 14/20,RESA 14/20 R ESAL Controllers: RDC2 �. DC2 09001 NATIONALLY REGISTERED KOHLER. POWER SYSTEMS TP-6803 10/12b r Section 1 Installation 1.1 Introduction A WARNING A DANGER Carbon monoxide. Can cause severe nausea, Hazardous voltage. fainting,or death. will cause severe injury.or death. The exhaust system must be This equipment must be installed and. leakproof and routinely inspected. serviced by qualified electrical personnel. Generator set operation. Carbon monoxide can cause severe nausea;,faulting,or death. Carbon monoxide is an Have the generator set installed by an authorized Kohler odorless,colorless,tasteless,nonirritating gas that can cause death,if inhaled for even a shorttime.Avoid breathing exhaust distributor/dealer or authorized representative. Install fumes when working on or near the generator set. ;..Never the equipment in compliance with the National Electrical operate the.generator set inside a building. Never operatethe Code (NEC), and local codes. : For Canadian generator set where exhaust gas could seep inside or be installations, refer to the Canadian Electrical Code drawn into a potentially occupied building through windows, 1 (CEC). air intake vents,or other openings. .The generator.set must be installed outdoors. The Carbon monoxide detectors. Carbon monoxide can exhaust systems. on-enclosed units are designed for cause severe nausea, fainting, or deathy Install carbon i monoxide detectors on each level of any building adjacent to outdoor.installation only. the generator set. Locate the detectors to adequately warn the building's occupants of the.presence of carbon monoxide. Note: DO NOT install these-,generator sets .inside a Keep the detectors operational at all times: Periodically test building. and replace the carbon'monoxide detectors according to the manufacturer's instructions. Note: Install carbon:monoxide(CO)detector(s).on each level-of any building adjacent to a generator set. Locate: the detectors .to adequately warn .the 1.2 Lifting building's occupants of the,preaence of carbon monoxide. A WARNING ti Obtain a building permit and contact your local utility companies to mark the locations of underground pipes ( and cables. Read and follow the safety precautions in this manual and observe-the decals on the equipment. Refer to the Unbalanced weight. diagrams and drawings in this manual.for dimensions, Improper lifting can cause severe and `electrical connections during the installation injury or death and equipment procedure. Read the entire installation procedure and damage. obtain the accessories .and tools needed before Do not use lifting eyes.. beginning installation. 'Perform the steps in the order Lift the generator set using lifting bars shown. inserted through the lifting holes"on the skid. To install optional accessories, follow the instructions provided with each kit. Approximate generator set weights are.,, shown in i Figure 1-1. Use lifting bars inserted through the holes in the skid to lift the unit. See the dimension drawings in Section 2 for lifting hole locations. TP=6803 10/12 Section 1 Installation 11 Model Weight,kg(lb.) Do not install the mounting pad directly on grass,wood, or other combustible materials. Clear all combustible 14RESA/RESAL 191 (420) materials, including plants and shrubs, building 20RESAIRESAL 243 (535) materials,and lawn furniture,from an area.at least 2.4 m and the exhaust.end of the generator set. See Figure 1-1 Approximate Weights (8 ft.)beyond Figure 2-5 in Section 2. 1.3 Generator Set Inspection 1.4.2 Exhaust Requirements Complete.a thorough inspection of the generator set. Figure 1-2 gives the exhaust temperature at rated load. Check for the following: The engine exhaust mixes with the generator set cooling 1. Inspect the generator set for loose or damaged air at.the exhaust end-of the enclosure. Mount the parts.or wires. Repair or tighten any loose parts generator set so that the hot exhaust does not blow on before installation. plants or .other combustible- materials. Maintain the clearances shown in Figure 2-5 in Section 2. 2. Check the.engine oil. Fill, if necessary, with the recommended viscosity and grade of oil. Use Temperature, Exhaust °C(°� synthetic oil, APL(American Petroleum Institute) Service -Class .SG or higher. See TP=6804, Exhaust gas exiting the enclosure Operation Manual,for additional information. at rated kW, °C(°F) 260(500) Figure 1-2 Exhaust Flow and Temperature 1.4 Location and Mounting The generator set requires correct air flow for cooling and combustion. The inlet and outlet openings in the Install the generator set outdoors. Choose a location sound enclosure provide the cooling and combustion air. that is at least 0.9 m(3 ft.)from any building or structure Figure 1-3ahows the locations of the cooling air intake and Hearths incoming gas service: Allow a minimum of and exhaust vents.' Inspect the air inlet and outlet 2.4 m (8 ft.) clearance beyond the exhaust end'of the openings inside and outside the housing to ensure that generator set. Locate the generator set that the hot the air flow is not blocked. exhaust.does not blow on.plants or other combustible materials. Do not install the generator set where The generator set is designed to operate with all exhaust gas could accumulate and seep inside or be enclosure panels and internal baffling iri`place:'If during drawn into a potentially occupied building. installation, maintenance or repair the unit must be operated withoutthe complete enclosure and baffling as Notice shipped from the factory make sure the exhaust panel is removed as well. DO NOT locate the generator set near patios, decks,play areas,or'arimal shelters. Keep items 1 such as, lawn furniture, toys; sports equipment, 1 2 and all combustible' materials away from the generator set exhaust outlet. \ Q Remind family members, chiildfk and visitors to �..� use caution near the,generator set. Generator sets connected to automatic transfer switches start automatically during exercise periods and power outages. Some generator set,components REAR.vIEW tp6733 become,hot when the generator set is running and 1. Air intake remain hot for a time after the generator set shuts 2. Exhaust outlet down. Figure 1-3 Cooling Air Intake and Exhaust., 1.4.1 Mounting Area The generator set is shipped on an engineered 1.5 Dimension Drawings composite mounting pad. Prepare aflat, level mounting See the dimension drawings in Section. 2 for the 1 area covered with a weed barrier and gravel or a generator set dimensions, fuel and electric inlet concrete mounting pad. Set the composite mounting locations, and recommended clearance. pad directly on the gravel or concrete. i 12 Section 1 Installation TP-6803 10/12 4 1.6 Fuel Requirements 1.6.2 Fuel Pipe Size The generator set operates using natural gas or LPG Ensure that the fuel pipe size and length meet the fuel. The generator set is EPA-certified for both natural specifications in Figure 1-5. Measure the pipe length gas and LPG fuels. from the primary gas pressure regulator to-the pipe connection on the generator set fuel inlet. Add 2.4 m The fuel system installation must comply with the NEC (8 ft.)to the measured length for each 90 degree elbow. and local codes. Comparethe total pipe length with the chart in Figure 1-5 to find the required pipe size. 1.6.1 Fuel Supply Contact local LPG provider for LPG installation Because of variable climates and geographical information. considerations, contact the local fuel supplier for fuel Minimum Gas Pipe Size Recommendation,in. NPT system planning and:installation: Figure 1-4 lists the 14RESA/RESAL 20RESA/RESAL recommended fuel ratings and other fuel supply information for natural gas and LPG fuels. Natural Natural Pipe Gas LPG Gas LPG Length, (193,000 (263,0010 (281,000 (340,000 Natueal m.(ft.) Btu/hr.) Btu/hr.) Btu/hr.) Btu/hr.) Fuel.type Gas LPG 8. (25) 3/4 3/4 1 3/4 Fuel supply inlet 1/2-NPT 15 (50) 1 3/4 1 1 Fuel supply pressure, 1.3-2.7 1.7-2.7 30 (100) 1 1 1 1/4 1 i kPa(in. H20) (5-11) (7-11) 46 (150) 1 1/4 1 1 1/4 1 1/4 Fuel flow rate, maximum Btu/hr.: 61 (200) 1 1/4 1 1 1/4 1 1 1/4 14RESA/RESAL 198,000 203;000 Figure 1-5 Fuel Pipe;Size Recommendations 20RESA/RESAL 281,000; 340,000 Nominal Fuel Rating,Btu/ft 3 + 1.6.3 Connecting the Fuel-Supply 1. Natural gas 1000 LPG 2500 The dimension drawing in Section 2 shows the location of the fuel inlet connection. Have the fuel supplier install Figure 1-4. Fuel-Supply rigid gas piping and a manual fuel shut-off valve. The I Verify that the output pressure from the primary gas fuel supply line should'line up with the generator set fuel utility pressure regulator•is as shown in Figure 1-4 and inlet and end about 12 inches away to allow connection that the utility gas meter flow rate is sufficient to supply with a section of flexible fuel line. Use flexible sections to the generator set at, rated load plus all other prevent fuel line breakage caused by vibration. gas-consuming appliances. For LPG tanks, verify that Note: Do not bend the flexible fuel line to-make up for the output pressure is as.shown in Figure 1-4. See misalignment of the fuel supply line and the Figure 1-6 for fuel consumption. Contact the fuel generator set fuel inlet. � supplier for flow rate information bra gas meter upgrade, i if necessary. Fuel Consumption,m3/hr.(cfh) 14RESA/RESAL 20RESA/RESAL Fuel Type % Load 60 Hz 50 Hz , 60 Hz 50 Hz 100% 5.4 (1 93) 4.9 (175) 8.0 (281) 6.4 (225). 75% 4.7 (163) 4.2 (148) 6.9 (243) 504 (189) Natural Gas 50% 3.5 (124) 3.1 (108) 4.6 (161) 3.9 (139) 25% 2.6 (93) 2.4 (84) 3.6 (127) 2.9 (103) 100% 2.3 (81) 2.1 (74) 3.9 (136) 2.9 (102) 75% 2.1 (75) 1.9 (68) 3.1. (109) 2.4 (85) LPG 50% 1.8 (60) 1.5 (53) 2.3 (82) 1.8 (63) 25% 1.2 (45) 1.1 (40) 1.7 (59) 1.3 (47) LPG conversion factors: Nominal fuel rating: 8.58 ft.3=1 lb. Natural gas: 37 MJ/m3(1000 Btu/ft.3) 0.535 m3=1 kg LPG: 93 MJ/m3(2500 Btu/ft.3) 36.39 ft.3 =1 gal. Figure 1-6 Fuel Consumption TP-6803 10/12 Section 1 Installation 13 Apply pipe sealant that is approved for fuel connections. A WARNING Hold the fuel solenoid valve with a wrench when tightening the fuel connections. Open the manual fuel valves and test all fuel connections using soapy water. If a leak is found,close the fuel valves, clean the fittings, and tapply fresh Explosive fuel vapors. sealant. Check for fuel'leaks again with the generator Can cause severe injury or death. set running. Use extreme care when handling, Protect all fuel lines from machinery or equipment storing,and using fuels. contact,adverse weather conditions, and environmental damage. _ 1.7 Fuel Conversion The multi-fuel system allows conversion from natural gas to LPG (orvice-versa) in the field while maintaining emissions-standard. Atrainedtechnicianor �% an authorized,distributor/dealer can convert the fuel 2 system. Figure 1-7 shows the fuel system-components. AR �z A WARNING s • 1 ' 4 Accidental:starting. g Can.cause severe injury.or death. �. Disconnectthe battery cables before working_ on the generator set. GM80110 Remove the negative (-) lead.first when disconnecting the battery. Reconnect ahe negative(,) lead last icNirioN nMwc When reconnecting the battery . FUEL TYPeSt CH9"0 . NATURAL GAS. CON NECT 65 TO N Disabling the .generator set. Accidental starting can LP'GAS' DO NOT CONNECT vp cause severe injury or death. Before working on the ,GNM(SEE c aNG generator set or equipment connected to the set,disable the N3 .(M) -� generator set as follows: (1) press the.generator set off/reset 65 (P8-4) button to shut down,the generator set. (2)Disconnect the power to the battery:charger;:if equipped. (3) Remove'the DSAI Lead.Connection battery cables,negative(-)lead first. Reconnectthe.negative (-) lead last when reconnecting the,-,. Follow these 1. Fuel Regulator precautions to prevent the starting of the generator set by the 2.'Fuel block(not shown;see Figure 1-8)or LPG orifice locatio remote start/stop switch. (see Figure 1-10) 3. Fuel solenoid valve and digital spark advance ignition(DSAI) leads 4. Fuel inlet,1/2 in.NPT female Figure 1-7 Fuel System (20RESA shown) TP-6803 10/12 14 Section 1 Installation 1.7.1 Fuel Conversion, 14RESA/RESAL 12. Connect,and turn on the new fuel supply. Two fuel connections on the fuel .block allow field- 1 conversion between natural gas and.,LPG. The fuel metering valves are factory-set and sealed to comply 5 2'. with applicable emission standards and to provide the best possible hot and cold starting. 4 Natural gas ;..setup shown Note: Do not adjust the factory-sealed fuel-metering adjustments on the fuel block. Changing the fuel- metering adjustments may violate federal or state laws. I Use the following procedure to convert-from natural..-gas (NG) to.LPG. The.procedure includes moving the fuel connection from the natural gas to the-LP port,plugging the natural gas port,and disconnecting the,leads for the digital spark advance ignition.(DSAI). See Figure 1-7 for 3. the fuel system,component locations. Procedure to convert from NG to LP; GNI84143 14RESA/RESAL 1. Fuel block 2. Fuel metering valves—factory-sealed,do not adjust 1. Press the OFF button on the generator set 3. Fuel inlet,1/2 in.NPT. 4. Hose fitting controller. 5. Plug : 2. Disconnect the power to the battery charger. Figure 1-8 Fuel Block, 14RESA/RESAL 3. Disconnect the generator set engine starting 13. Reconnect the generator set engine starting battery;negative (=) lead first. battery leads, negative (-) lead last. 4. Turn off the fuel supply. 14. Reconnect power to the battery charger. 5. Remove the hose clamp and fuel hose from the 15. Start the generator set by pressing the'RUN button hose fitting in the fuel block. See Figure 1-8. on the generator set controller. 6. Remove the hose fitting from the natural gas outlet 16. Check for leaks using a gas leak detector. port in the fuel block.. See Figure 1-8. 17. Run the generator set and check the operation. 7. Remove the plug from the LP port in the fuel block. See Figure:1-8. 18. Pressthe OFF button to to shutdown the generator set. 8. Clean the plug with a dry cloth or brush,apply fresh pipe sealant,and install the plug into the natural gas Conversion from LPG to Natural Gas outlet port. To convert from LPG to natural gas, follow the fuel j 9. Clean the hose fitting with a dry cloth or brush, conversion procedure above, moving the hose fitting to i apply fresh pipe sealant to the threads, and install. the natural gas port and plugging the LP port. Connect j the fitting into the LP port. the DSAI leads for natural gas.: See Figure 1-7. Note: Do not adjust the fuel metering valves. 10. Slide the hose onto the hose fitting and secure it with the clamp. 11. Disconnect the DSAI leads for LP. The DSAI leads are located near the fuel solenoid'valve. See 9 Figure 1-7. TP-6803 10/12 Section 1 Installation 15 1.7.2 Fuel Conversion, 20RESA/RESAL Conversion from LPG to Natural Gas For LPG fuel,an orifice is used in the fuel line. The unit is To convert from.LPG to natural gas, remove the fuel typically shipped set up for natural gas, with the loose orifice and connect the DSAI leads together. orifice tied near the fuel solenoid valve. To convert to LPG, install the orifice and disconnect the spark Fuel DSAI Leads 65 and N advance leads as described below. See Figure 1-10 for Natural Gas Connect lead 65 to N the fuel system component location's. LP Disconnect Figure Procedure to Convert from NG'to LP, 1-9. DSAI Connections 20RESA/RESAL Rating 1. Press the OFF button on the generator set controller. Converting the fuel will change the generator set rating. See the generator set specification sheet for ratings with 2. Disconnect the power to the battery charger. natural-gas-and',.LP.. Order a new:nameplate with the updated rating:and fuel information from an authorized 3. Disconnect the generator set engine starting distributor/dealer; if necessary. Provide the following battery, negative (.-) lead first. informatiori.from the original nameplate:. 4. Turn off the fuel supply. • Model Number • kVA • Spec Number • Amps 5. Remove the hose.clamp;and fuel hose from the • Serial Number • Volts hose fitting. See Figure 1-10. • Fuel (original and new) 4� Hz • kW 6. Insert the orifice into the hose fitting. See Figure 1-10. Note: LPG"setup i 7. Slide the.hose onto the hose fitting and secure it with the clamp. shown 8. Disconnect digital spark-advance module (DSAI) 1 leads 65 and N5 for LP. The DSAI leads are located 2 near the fuel solenoid valve. See Figure 1-7. 3 9. Connect and turn on the new fuel supply. 10. Reconnect the generator set engine starting battery leads, negative (-) lead last. ti i. 11,. Reconnect power to the battery charger. 12. Start the generator set by pressing the RUN button on the generator set controller, 13. Check for leaks using a gas_.leak detector. 4 14. Run the'generator'set and check the operation.. 1. LPG orifice GM84143 2. Hose fitting . 3. Regulator 15. Press the OFF button to shut down the generator 4. Fuel inlet, 1/2 in.NPT female set. Figure 1-10 Fuel Regulator and LPG Orifice, 20RESA/RESAL 16 Section 1 Installation TP-6803 10/12 1.8 Electrical Connections generator set will operate properly with the neutral either bonded to ground or isolated from ground at the A DANGER generator. -7 Various regulations and site configurations including the National Electrical Code (NEC), local codes, and the type of transfer switch used in the application determine the grounding of the neutral at the generator. NEC ,Hazardous-voltage. Section 250 is one example that has a very good Will cause severe injury or death. explanation of the neutral grounding. requirements for Thisequipmed t must.be installed and generators. serviced by <qua.!fled electrical personnel... 1.8.2 Electrical Lead Entry Grounding electrical equipment. Hazardous voltage can Drill or punch holes in the enclosure for the electrical ( cause severe injury or.death. Electrocution is possible conduit in the locations shown in Figure'l-11. A whenever electricity is present. Ensure you comply with all full-scale.dimensioned template for the hole locations is applicable codes'and standards. Electrically ground the printed in Appendix B. See page 41. generator set, transfer switch, and related equipment and electrical circuits. Turn off the main circuit breakers of all power sources before servicing the equipment. Never ;1 contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution. Electrical backfeed to the utility. Hazardous backfeed 0 voltage can cause severe injury or death. Install a transfer switch in standby power installations to prevent_-the connection of standby and other sources of power. Electrical backfeed into a utility electrical system can cause severe 1 2 injury or death to utility personnel working on power lines. 3 NOTICE Canadian installations only. For standby service connect i the output of the generator set to a suitably rated transfer switch in accordance with Canadian Electrical Code, Part 1. Have an authorized distributor/dealer or a licensed ADV-7876 electrician make the following electrical connections: Note: See.Appendix Bfor afull-scale template The electrical installation must comply with the National Electrical Code@(NEC) class 1.wire designation and all with dimensions. . applicable local codes. Canadian installations must 1. 1/2_NPT female fuel inlet comply with the Canadian Electrical Code (CEC) and 2. utility voltage.electrical lead entry point applicable local codes. 3. ATS signal electrical lead entry point 1.8.1 Grounding Figure 1-11 Electrical Lead Entry Locations Ground the generator set: The grounding method must 1.8.3 Field-Connection Terminal Block comply with NEC avid local codes. Connect the grounding:strap to the generator set ground lug,terminal The generator set is equipped with afield-connection GND inside the controller compartment. terminal,block located in the. air inlet area near the junction box. Leads have been faotory-installed from the Generator sets are shipped with the generator neutral junction box to the terminal block for easy field wiring. bonded (connected) to the generator ground in the junction box. The requirement for having a bonded See the dimension drawing in Section 2 for the terminal i (grounded)neutral or ungrounded neutral is determined block location. See Figure 1-12 for terminal block by the type of installation. At installation,the neutral can details. Refer to the terminal block decal for connections be grounded at the generator set or lifted from the and cable sizes. Also see the wiring diagram in ground stud and isolated if the installation requires an Section 2. ungrounded neutral connection at the generator. The The National Electrical Code® is a registered trademark of the National Fire Protection Association,Inc. TP-6803 10/12 Section 1 Installation 17 f Route AC leads through flexible conduit. Ensurethatthe leads and conduit do not interfere with the operation of 3 the generator set or obstruct the service areas. Route 2 F low-voltage communication leads through separate 4 - n conduit. r 5 Procedure � 1. Drill holes for the conduit fittings. See Figure 1-11 and Appendix B for the recommended electrical inlet locations. Feed the cables through the openings. 2. Connect the leads from the transfer switch emergency source lugs to the Li and L2 connections on the generator set terminal block. GMB4094 3. Connect the neutral (LO) and ground (GRD) leads from the ATS and the main panel to the M a m a J m corresponding connection points on the terminal block. See Section 1.8.1, Grounding. 1. Low voltage communication and engine start connections 4. Connect utility power leads to the terminal block 2• Ground connection.for communication cable shield. 3. Ethernet cable for optional OnCue connection connections labelled Utility. Connect to a circuit 4. AC load connections that is supplied by the utility source and backed up 5..AQ power connections by the generator. The power source must be GFCI protected. See Section 1.8.4 for more information' Figure 1-12 Electrical Connections about the utility power requirement. 5. For connection of optional transfer switches, the 1.8.4 Power Supply. .. programmable interface module (PIM), and/or a Provide AC power for the battery charger(integral to the s, load control module(LCM), see Section 1.8.5. RD.C2 and DC2 controllers) and the optional accessories shown in Figure 1-i3. The power source 6. If the OnCue Home Generator Management must be GFCI protected. The power to the battery System will be used with the generator set, run charger and accessories'must be available at all times, category 5E network cable from the generator set the circuit must be powered by the utility source and to the customer's router or modem. backed up by the generator.- Note: Installation of the network cable at the time Be:.sure to disconnect power at the distribution panel of generator set installation is highly before making the connections..Connect power leads to recommended. Installing the Ethernet cable. the utility power connection points on the terminal block. now will make connection:much.easier if you See Section 1.8.3 and the wiring diagrams in.Section 2 choose to add OnCue later. for connection details. a. Route the network cable with other low-voltage signal wiring (for example, the RBUS Power Requirement,Max. --communication leads br engine start leads to Equipment Watts Amps; . Volts. i the transfer switch), in separate conduit from Battery charger 100-250 VAC 'the AC1oad leads:`Ifthe network cabie is'longer (standard) 120 1 50/60 Hz than 100 meters (32-8 ft.), use a repeater or Carburetor heater* 37 0.33 switch. • Battery heater* 110 0.92 120 VAC i b. Use an RJ45 inline coupler to connect the Fuel regulator heater* 50/60 Hz Ethernet cable to the cable in the customer (20RESA/RESAL only) 60 0.50 i connection box. See Figure 1-12. The inline Optional accessory coupler is included with the OnCue kit. Figure 1-13 Power Requirements I 1 18 Section 1 Installation TP-6803 10/12 1.8.5 Transfer Switch Connection through PI 0-4 on the transfer switch interface module to the generator set terminal block TB1 connections A, B,. Connect the ATS or remote start/stop switch. Connect PWR, and COM. the load leads from the generator set to the Emergency IfA.T source lugs on the ATS. Route low-voltage See Section 1.8.6 for the maximum cable length. communication leads through separate conduit from the AC power and load leads. All connections must comply Note: Connections 3 and 4 on the generator set are not with applicable state and local code's. used with the Model RXT transfer switch. Note: Do not use the Kohler@' Model RRT transfer Engine start connection for other transfer switch with the 14/20RESA or 14/20RESAL switches or a remote start/stop switch generator set.. Connect the engine start leads from the transfer switch. Communication connections for a Kohler o or remote start switch to terminals 3 and .4 on the Model RXT transfer switch terminal block. See Figure 1-15. Route the engine start leads through separate conduit from the AC power and See Figure 1-14. Use Belden #9402 or equivalent load leads. 20 AWG shielded, twisted-pair cable to connect P10-1 1 f /Generator Set \GND* i A A RBUS B . e pW PwR Interface Board on the 12 VDC. CO coon, 4 Model RXT Transfer Switch 4 A a RXT. ,. 3 / a a 'm m o TB1 3 PM c COM 8 g C ti 4 Note: Generator set terminal block (TB1) connections 3 and 4 are NOT USED with the,Model RXT ATS. 1: Generator set terminal block TB1. See Figure 2-4 for location. Check the decal on the generator set for.terminal block connections: 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden#9402 or equivalent 20 AWG shielded,twisted-pair cable 4. Leave one end of each cable shield disconnected. If accessory modules(PIM or LCM)are connected,see Section 1.8.7. Figure 1-14 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block j (0- TP-6803 10/12 Section 1 Installation 19 ' 1 Generator Set TBi A. B 2 ATS PWF Models RDT CON or RSB 4 3 tp6803 1. Generator Set Terminal Block TBi. See Figure 2-4 for location. Check the decal on the generator set for terminal block connections. 2. Engine start leads 3 and 4. See the ATS manual for cable size specifications. Figure 1-15 Engine Start Connections with Transfer Switch Models RDT or RSB '.: 1.8.6 Cable Specifications connections Aand B. The maximum total cable length is the value shown for 12 or 14 AWG wire in Figure 1-16. For the RBUS communication connections(A, B,PWR, and COM), the maximum cable length for one model The maximum cable length depends on the number of RXT transfer switch.connection using Belden #9402 optional modules connected. A module can be a Model cable is 61 m.(200 ft.)." RXT transfer switch, a load control module (LCM), or a programmable interface module(PIM). See Figure 1-16 For longer cable.runs,use 12-14 AWG wire for the COM for the maximum cable lengths for 1,2,or 3 modules per and PWR connections and Belden#8762(2-conductor) cable run. . Note the shield connections shown in 20AWG shielded twisted-paie cable .for RBUS Figure 1-17. Maximum length per run,meters(ft.) 'Numberof,Modules(ATS;PIM,and LCM).per Run Cable(TBi-PWR and COM) 1 Module 2 Modules 3 Modules Belden#9402 or equivalent 20AWG 61 (200) 31 (100) 21 (67) 14 AWG for PWR and COM 152 `(500) 152 (500) 122 (400) 12 AWG for PWR and COM 152 (500) 152 (500) 152 (500) Figure 1-16 Total Cable Lengths with Accessory Modules Connected 20 Section 1 Installation TP-6803 10/12 1.8.7 System Connections with one programmable interface module (PIM), and/or one Accessory Modules load control module (LCM). See Figure 1-17 through Figure 1-21 for connection See Figure 1-16 for the maximum total cable length with options with up to three accessory modules. Accessory 1, 2, or 3 accessory modules per cable run. \\0 . modules can include one Model RXT transfer switch, 2 GND f Generator Set A 4 RBUS — A / B — B 12 vDC CO PWR 3 COM RXT 4 3 A a a A TB1 B W . — B PWR PWR COM g g co,M P10 (RBUS) 1 PIM A a a A B m m B PWR PWR COM S 8 COM P10 (RBUS) i ti V5E5 Av B— m o 'a Z LCM PWR c cOM g cn lNote: See Figure 1-16 for maximum total cable length per run (1 run shown). 1. Generator set terminal block T131. See Figure 2-4 for location. Check.the decal on the generator set for terminal block connections. 2. Connect one end of each cable shield to GROUND at the generator set. 3. Communication cable Belden#9402 or equivalent 20 AWG shielded,twisted-pair cable 4. Connect shields together as shown. Figure 1-17 Accessory Module Communication Connection Details TP-6803 10/12 Section 1 Installation 21 Generator Set RXT ATS TB1 NOTES: LCM • See Figure 2-4forterminal block location on generatorset. Check the decal on the generator set for terminal block connections. • See Figure 1-16 for maximum total cable length per run (3 runs with 1 module each shown). PIM • See Figure 1-.17 for communication connection detail (A and B, I PWR and COM). •. Use splices-or wire nuts to collect multiple leads for connection to tp6803 the generator set terminal block. See Figure 1-19. Figure 1 A 8 Accessory Module Connections (three cable runs with one module each) 1 3 2 A B Generator Set 9402 CABLE PWR COM RBUS A B 12 VDC CO 3 4 4 A . 3 e 9402 CABLE TB1 PWR COM tp6803 1. Generator Set Terminal Block TB1. See Figure 2-4 for location. Check the decal on the generator set for terminal block-connections. 2. Splice 3. Connect all of the shield leads on this end to GROUND at the generator set. Figure 1-19 Multiple Connections to the Generator Set 22 Section 1 Installation TP-6803 10/12 Generator Set RXT ATS TB1 PIM Notes: .• See Figure 2-4 for terminal block location on generator set. Check the decal on the generator'-set for terminal block connections. LCM • See Figure 1-16 for maximum total cable length with i 12 or 14 AWG wire. • See Figure 1717 for communication connection detail(A and B, PWR and COM). Connect the cable shield to ground at the generator set. tPasos Figure 1-20 Accessory Module Connections,(two cable runs with.one and two modules shown) ti TP-6803 10/12 Section 1 Installation 23 RXT ATS Generator Set A and B 1 A and B } PWR 2 PWR COM 2 COM 1_ 2 2 PIM A and B PWR COM 1 2 NOTES: y> • See Figure 2-4 for terminal block location on generator set. Check the 2 LCM decal on the generator set for terminal block connections. A and B • See Figure 1-16 for maximum total cable length with 12 or 14AWG wire. (1 run with 3 modules shown). PWR COM • See Figure 1-17 for communication connection (A and B) detail. jConnect the cable shield to ground at the generator set. 1. Belden#9402 or equivalent,20 AWG shielded cable(use one pair);or Belden 8762.or equivalent 20 AWG shielded cable 2. 12-14 AWG wire . cPseos , Figure 1-21 Accessory Module Connections with 12-14 AWG Power Leads (one cable run with three modules shown) ti. i i 24 Section 1 Installation TP-6803 10/12 CD p CL <_ e L In n O n CD j T. O U) =F CD -e CD CD CD 5 4 3 z CD n+ N y�J n "S - C3D swei6LIQ 7 C0 � Cn N 7 D n 0 m Al cn � �. ca D 03 LOW VOLTAGE 117 [d7 9'. AIR INLET ELECTRICAL N STUB•UP AREA C EXHAUST AIR - c o OUTLET CD o 1 o r urmae�e. I!2 NP T T mYa>�R+ Ym�,aan I (FEMALE) '1 mon9tasaaY ' I P9� FUEL INL'cT T j .onxmnmR ' — f omYY9O+aY. 8 6 I 3 3 % 38 li I I. 0 620 4 41 313 3 IAI p MAX N I I N 1 a I L _ 1686 FJ (VHIGH VOLTAGE 13 t0.57_ 6 ELECTRICAL [2.5 STUB-UP AREA ON VOLTAGE COMMUNICATION LEADS i �•�HIGH VOLTAGE LOAD LEADS NOTE DIMENSIONS IN t) ARE INCH EOUIYALENTS. A. 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