HomeMy WebLinkAbout38339-Z EFi74t
Town of Southold Annex 9/21/2013
P.O.Box 1179
CO
54375 Main Road
io • g Southold,New York 11971
CERTIFICATE OF OCCUPANCY
No: 36518 Date: 9/21/2013
THIS CERTIFIES that the building GENERATOR
Location of Property: 545 Dawn Dr, Greenport,
SCTM#: 473889 Sec/Block/Lot: 35.-5-18
Subdivision: Filed Map No. Lot No.
conforms substantially to the Application for Building Permit heretofore filed in this officed dated
9/18/2013 pursuant to which Building Permit No. 38339 dated 9/18/2013
was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for
which this certificate is issued is:
generator as applied for.
The certificate is issued to Klein,Arlene
(OWNER)
of the aforesaid building.
SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL
ELECTRICAL CERTIFICATE NO. 38339 9/17/83
PLUMBERS CERTIFICATION DATED
Authorized Signature
4�SaFFnt��o TOWN OF SOUTHOLD
BUILDING DEPARTMENT
TOWN CLERK'S OFFICE
cc
o� • SOUTHOLD, NY
BUILDING PERMIT
(THIS PERMIT MUST BE KEPT ON THE PREMISES
WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS
UNTIL FULL COMPLETION OF THE WORK AUTHORIZED)
Permit#: 38339 Date: 9/18/2013
Permission is hereby granted to:
Klein, Arlene
575 Dawn Dr
Greenport, NY 11944
To: generator.
At premises located at:
545 Dawn Dr, Greenport
SCTM # 473889
Sec/Block/Lot# 35.-5-18
Pursuant to application dated 9/18/2013 and approved by the Building Inspector.
To expire on 3/20/2015.
Fees:
ACCESSORY $100.00
CO -ACCESSORY BUILDING $50.00
Total: $150.00
Building Inspector
J
f
Form No.6
TOWN OF SOUTHOLD
BUILDING DEPARTMENT
TOWN HALL
765-1802
APPLICATION FOR CERTIFICATE OF OCCUPANCY
This application must be filled in by typewriter or ink and submitted to the Building Department with the following:
A. For new building or new use:
1. Final survey of property with accurate location of all buildings,property lines, streets,and unusual natural or
topographic features.
2. Final Approval from Health Dept. of water supply and sewerage-disposal (S-9 form).
3. Approval of electrical installation from Board of Fire Underwriters.
4. Sworn statement from plumber certifying that the solder used in system contains less than 2/10 of 1% lead.
5. Commercial building, industrial building,multiple residences and similar buildings and installations, a certificate
of Code Compliance from architect or engineer responsible for the building.
6. Submit Planning Board Approval of completed site plan requirements.
B. For existing buildings(prior to April 9, 1957)non-conforming uses,or buildings and "pre-existing" land uses:
1. Accurate survey of property showing all property lines, streets, building and unusual natural or topographic
features.
2. A properly completed application and consent to inspect signed by the applicant. If a Certificate of Occupancy is
denied,the Building Inspector shall state the reasons therefor in writing to the applicant.
C. Fees
1. Certificate of Occupancy -New dwelling$50.00, Additions to dwelling$50.00, Alterations to dwelling$50.00,
Swimming pool $50.00, Accessory building$50.00,Additions to accessory building$50.00, Businesses $50.00.
2. Certificate of Occupancy on Pre-existing Building- $100.00
3. Copy of Certificate of Occupancy-$.25
4. Updated Certificate of Occupancy - $50.00
5. Temporary Certificate of Occupancy- Residential $15.00, Commercial $15.00
Date.
New Construction: Old or Pre-existing Building: (check one)
Location of Property: ���A/s� _sy ) , wwy 6e6Ue- 119 Xse
House 1-4o. Street Hamlet
Owner or Owners of Property: Aez-=xle
Suffolk County Tax Map No 1000, Section Block Lot
Subdivision Filed Map. Lot:
Permit No. Date of Permit. Applicant:
Health Dept. Approval: Underwriters Approval:
Planning Board Approval:
Request for: Temporary Certificate Final Certificate: (check one)
Fee Submitted: $
plicant Signature
*pF SOUlyolo
Town Hall Annex Telephone(631)765-1802
54375 Main Road Fax(631)765-9502
P.O.Box 1179 i5A roger.richert(ab-town.southold.ny.us
Southold,NY 11971-0959 ��y;' �OUNT`I
BUILDING DEPARTMENT
TOWN OF SOUTHOLD
CERTIFICATE OF ELECTRICIAL COMPLIANCE
SITE LOCATION
Issued To: Arlene Klein
Address: 545 Dawn Dr City: Greenport St: NY Zip: 11944
Building Permit#: 38339 Section: 35 Block: 5 Lot: 18
WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE
Contractor: DBA: Peconic Electric Corp License No: 43457-me
SITE DETAILS
Office Use Only
Residential X Indoor X Basement Service only
Commerical Outdoor X 1st Floor Pool
New Renovation 2nd Floor Hot Tub
Addition Survey Attic Garage X
INVENTORY
Service 1 ph Heat Duplec Recpt Ceiling Fixtures HID Fixtures
Service 3 ph Hot Water GFCI Recpt Wall Fixtures Smoke Detectors
Main Panel A/C Condenser Single Recpt Recessed Fixtures CO Detectors
Sub Panel A/C Blower Range Recpt Fluorescent Fixture Pumps
Transformer Appliances Dryer Recpt Emergency Fixtures Time Clocks
Disconnect Switches Twist Lock Exit Fixtures TVSS
Other Equipment: 11 KW stand by generator with 50a transfer panel
Notes:
Inspector Signature: Date: Sept 17 2013
81-Cert Electrical Compliance Form.xls
TOWN OF SOUTHOLD BUILDING PERMIT APPLICATION CHECKLIST
BUILDING DEPARTMENT Do you have or need the following,before applying?
TOWN HALL Board of Health
SOUTHOLD, NY 11971 4 sets of Building Plans
TEL: (631) 765-1802 Planning Board approval
FAX: (631) 765-9502 Survey
South oldTown.NorthFork.net PERMIT NO. Check
Septic Form
N.Y.S.D.E.C.
Trustees
Flood Permit
Examined ,20 Storm-Water Assessment Form
Contact:
Approved 20J3 Mail to:
Disapproved a/c
Phone:
Expir
din Inspecto -
SFP 7013 PLICATION FOR BUILDING PERMIT
BLDG. DEFT. Date 20 4>�
rOWIN of SOLMIOLD INSTRUCTIONS
a. This application MUST be completely filled in by typewriter or in ink and submitted to the Building Inspector with 4
sets of plans, accurate plot plan to scale. Fee according to schedule.
b. Plot plan showing location of lot and of buildings on premises, relationship to adjoining premises or public streets or
areas, and waterways.
c. The work covered by this application may not be commenced before issuance of Building Permit.
d. Upon approval of this application,the Building Inspector will issue a Building Pert-nit to the applicant. Such a permit
shall be kept on the premises available for inspection throughout the work. .
e.No building shall be occupied or used in whole or in part for any purpose what so ever until the Building Inspector
issues a Certificate of Occupancy.
f. Every building permit shall expire if the work authorized has not commenced within 12 months after the date of
issuance or has not been completed within 18 months from such date. If no zoning amendments or other regulations affecting the
property have been enacted in the interim,the Building Inspector may authorize, in writing,the extension of the permit for an
addition six months. Thereafter, a new permit shall be required.
APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the
Building Zone Ordinance of the Town of Southold, Suffolk County,New York, and other applicable Laws, Ordinances or
Regulations, for the construction of buildings, additions, or alterations or for removal or demolition as herein described. The
applicant agrees to comply with all applicable laws, ordinances, building code,housing code, and regulations, and to admit
authorized inspectors on premises and in building for necessary inspections.
(Signature of applicant or name, if a corporation)
(Mailing address of applicant)
State whether applicant is owner, lessee, agent, architect, engineer, general contractor, electrician, plumber or builder
Name of owner of premises WAG OEE IEVAI
(As on the tax roll or latest deed)
If applicant is a corporation, signature of duly authorized officer
(Name and title of corporate officer)
Builders License No.
Plumbers License No.
Electricians License No.
Other Trade's License No.
1. Locat�i n of land on which proposed work will be done:
House Number Street Hamlet
County Tax Map No. 1000 Section Block s Lot
Subdivision Filed Map No. Lot
2. State existing use and occupancy of premises and intended use and occupancy.of proposed construction:
a. Existing use and occupancy ,UG � yy7i?iGy
b. Intended use and occupancy c �
3. Nature of work(check which applicable):New Building Addition Alteration
Repair Removal Demolition Other Work ( �,�/E�/f/_0✓`1
(Description)
4. Estimated Cost Fee
(To be paid on filing this application)
5. If dwelling, number of dwelling units Number of dwelling units on each floor
If garage, number of cars
6. if business, commercial or mixed occupancy, specify nature and extent of each type of use.
7. Dimensions of existing structures, if any: Front Rear Depth
Height Number of Stories
Dimensions of same structure with alterations or additions: Front Rear
Depth Height Number of Stories
8. Dimensions of entire new construction: Front Rear Depth
Height Number of Stories
9. Size of lot: Front Rear Depth
10. Date of Purchase Name of Former Owner
11. Zone or use district in which premises are.situated
12. Does proposed construction violate any zoning law, ordinance or regulation? YES NO
13. Will lot be re-graded? YES NO Will excess fill be removed from premises? YES NO
14. Names of Owner of premises Address Phone No.
Name of Architect Address Phone No
Name of Contractor Address Phone No.
15 a. Is this property within 100 feet.of a tidal wetland or a freshwater wetland? *YES NO
* IF YES, SOUTHOLD TOWN TRUSTEES & D.E.C. PERMITS MAY BE REQUIRED.
b. Is this property within 300 feet of a tidal wetland? * YES NO
* IF YES, D.E.C. PERMITS MAY BE REQUIRED.
16. Provide survey, to scale, with accurate foundation plan and distances to property lines.
17. If elevation at any point on property is at 10 feet or below, must provide topographical data on survey.
18. Are there any covenants and restrictions with respect to this property? * YES NO
* IF YES, PROVIDE A COPY.
STATE OF NEW YORK)
SS:
COUNTY OF )
being duly sworn, deposes and says that(s)he is the applicant
(Name of individual signing contract)above named,
(S)He is the
(Contractor,Agent, Corporate Officer, etc.)
of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application;
that all statements contained in this application are true to the best of his knowledge and belief, and that the work will be
performed in the manner set forth in the application filed therewith.
loto before me
'C9 \ day of 20�
q E M,_ !i6UNCH Signature of Applicant
Notary Public,State of New York
No.01 BU6185050
Qualified in Suffolk County
Commission Expires Apri! 14,���
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A Fes' � r� ATiON LAW,
co rI's of THIS SURVEY ��}}
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'G BE A VALID ryUi. CONSIDERED
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2. Most applications will require an external manual full flow shutoff valve on the fuel line.
a -
r
Figure 5.2—Full Flow Shutoff Valve
3. When connecting the gas line to the generator, use the provided section of UL Listed or AGA-approved flexible fuel line in accordance with
local regulations.The purpose of the flexible fuel line is to ensure that vibration from the generator does not cause a gas leak at one of the
connection points, so it's important that the line be installed with as few bends as possible. Configure the sediment trap (if applicable or
required by code) as illustrated.
ryry 4
t
SEDIMENT TRAP
Sr
g<
.•ram-�„r-
1
Figure 5.3—Sediment Trap
� I
zF a
P
r
� `rU
Figure 5.4—Incorrect Routing of Flexible Hose
19
5.4.1 NATURAL GAS PIPE SIZING ber to the right is the
To properly use this chart,find the kW rating of the generator in e pipe sizes are measured n,and trace to the inside diameter(ID)to include any fittings!valvesmum
he num
(measured in feet I meters)allowed for the pipe sizes on top p p
(must be full flow),elbows,tees or angles.Add 2.5ft.(.76m)per any bend,tee or angle in the pipe to the overall distance.
Pipe Size(in.l mm)
kW 75/19 1/25 125/32 15136 2151 11 20/61 85125 91 3701112 78 8001243 84
1617 40 11219 190157 91 4251129 54
5.4.2 LP VAPOR PIPE SIZING
To properly use this chart,find the kW rating of the generator Tne e i left
sizes mare measured by inside diameter(ID)to include an,and trace to the right.The number to the fight lny fittings,s the ) length
valves
(measured in feet I meters)allowed for the pipe sizes on top p p
(must be full flow),elbows,tees or angles.Add 2.5ft.(.76m)per any bend,tee or angle in the pipe to the overall distance.
NOTE:Pipe sizes are using a second stage regulator.
Pipe Size(in.l mm)
kW 75119 1/25 125132 v
11 7012133 255 7.72 10001304.8
1617 2517.62 130139.62 540/164.59
5.4.3 GAS INSTALLATION SUMMARY
GAS PIPE SIZING IS ONE OF THE MOST COMMONLY MADE MISTA SERA OR INLET SIZE HAS NO BEARING ON
CAL TO THE PROPER OPERATION OF THE GENA PROPERLY SIZED GAS PIPE IS CRITI_
ERATOR. THE GEN
THE PROPER GAS PIPE SIZE.
NOTE: THE GAS SUPPLY AND PIPE MUST BE SIZED AT 100% LOAD BTU I MEGAJOULE RATING.
5.5 INSTALLING & CONNECTING GAS LINES o strict adherence to all safety procedures,codes,standards and
1. Both natural gas and LP Vapor are highly volatile substances,s
regulations is essential.
Gas line connections should be made by a certified plumber familiar with local codes.Always use AGA-approved gas pipe and a quality
pipe sealant or joint compound.
e LP tank in regards to providing sufficient fuel for both the generator and other operating
Verify the capacity of the natural gas meter or th
appliances.
• Fuel Regulator installed per laws or regulator manufacturer's specifications
• AGA approved gas pipe
• Flexible fuel line
— Do not bend!!!
— Do not attach directly to generator
— Check all connections for leaks
• Sediment trap near generator(if applicable or required by code)
• Full flow rated shut-off near generator per local jurisdiction or code
to
5.3 FUEL CONSUMPTION
NOTE: Required fuel pressure for natural gas is 3.5-7"water column(7-13mm mercury).The required fuel pressure for LP Vapor is 10-12"
water column(19-22mm mercury).
These are approximate values,use the appropriate spec sheet or owner's manual for specific values.
Nat.Gas LP Vapor
Unit 1/2 Load Full Load 1/2 Load Full Load
7/8 M 78/2.21 121/3.43 0.87/3.29 1.42/5.37
10/11 kW 124/3.51 195/5.52 1.18/4.45 1.92/7.28
13/13kW 157/4.45 255/7.22 1.64/6.2 2.95/11.15
14/14M 177/5.01 279/7.9 1.85/6.99 3.07/11.61
15/15kW 185/5.24 296/8.38 1.83/6.91 2.86/10.82
16/16M 193/5.47 312/8.83 1.9/7.2 3.19/12.07
16/17kW 193/5.47 312/8.83 1.99/7.53 3.57/13.53
18/20 kW 205/5.8 308/8.72 2.08/7.87 3.85/14.57
*Natural gas is in cubic feet per hour/cubic meters per hour.
**LP is in gallons per hour/liters per hour.
"*Values given are approximate.
Verify that gas meter is capable of providing enough fuel flow to include household appliances and all other loads.
®Gaseous fuels such as natural gas and liquid propane(LP)gas are highly explosive.Even the slightest spark can ignite such fuels
and cause an explosion.No leakage of fuel is permitted.Natural gas,which is lighter than air,tends to collect in high areas.LP gas
is heavier than air and tends to settle in low areas.
NOTE: A minimum of one approved full flow manual shut-off valve must be installed in the gaseous fuel supply line.The valve must be
easily accessible.Local codes determine the proper location.
NOTE: THE GAS SUPPLY AND PIPE MUST BE SIZED AT 100% LOAD BTU I MEGAJOULE RATING.
5.4 FUEL LINE SIZING
• First,determine what size pipe is required.Refer to NFPA 54 for NG or NFPA 58 for LP for further information.
• Always refer to the owner's manual for the proper BTU/megajoule and required gas pressures.To calculate BTU or Megajoules:
— Natural Gas: BTU=Cubic feet/hour x 1000
Megajoules=Cubic meters/hour x 37.26
— Liquid Propane Vapor: BTU=Cubic feet/hour x 2500
Megajoules=Cubic meters/hour x 93.15
• Start by measuring the distance from the generator to the gas source.The generator should be plumbed directly from the source,not off the end
of an existing system.
• When measuring the pipe length,add 2.5ft.(.76m)for every angle or bend in the pipe and add that to the overall pipe distance.
17
4. Never bend the flexible fuel line to avoid using an elbow. Bending the flexible line decreases its ability to absorb vibrations and defeats its
purpose,as well as constricts the actual fuel flow. See Figure 5.5.
5. Check for leaks by spraying all connection points with a soap solution made of dishwashing soap and water.You should not see the solution be
"blown away"or form"bubbles".Next,check the gas pressure at the regulator in the generator by following these steps.
— Close gas supply valve.
— Remove the top gas pressure test port from the regulator(see Figure 5.6)and install the gas pressure tester(manometer).
— Open the gas supply valve and ensure that the pressure is within the specified values.
NOTE: See owner's manual or spec sheet for proper fuel pressure specifications.If the gas pressure is not within specifications,contact
the local gas supplier.
4) Close gas valve when completed.
Top Gas Pressure
r
Test Port
Fuel Regulator
Gas Pressure
S> Manometer
Figure 5.5—Checking Pressure with Manometer
BTU and Pressure Decal Check Distance with Gas Provider
{ Size Meter Generator
Load Plus ALL
Apaliances Loads
Flex Fuel Line
==O-
Safety Shut-off with Pressure Port For Underground Installations,Verify
NG-BTU=Cubic feetthour X 1000 Piping System for Code Compliance
Megajoules=Cubic metersthour X 37.26
Size gas pipe with Pipe Sizing Guide or to local codes.
Figure 5.6—Typical Natural Gas Vapor Installation
20
6.2 CONTROL WIRING
Control Wire Recommended Length and Size
Maximum Wire Length Recommended Wire Size
1 -460 feet(1-140m) No. 18 AWG
461 -730 feet(141-223m) No. 16 AWG
731 -1160 feet(224-354m) No. 14 AWG
1161 -1850 feet(355-565m) No. 12 AWG
CONTROL PANEL CONNECTIONS
Terminal Numbering Decal Wire Numbers
A YELLOW#1  N1 &N2-240 VAC-Sensing for Utility Dropout and Pickup
B WHITE#3 T1 -Fused 120VAG for Battery Charger (see NOTE)
C BLACK#3 0-DC (-) Common Ground Wire
D RED#4 194-DC (+) 12 VDC for Transfer Controls
E WHITE#5 23-Transfer Control Signal Wire
SPRING LOADED CONNECTION POINTS
A � rn � LARGE NEUTRAL LUG TORQUE SPEC
W TO 14AWG 120 LBAN(13.56 N-M)
B'
S � V
('see note below)\
C n
OPTIONALALARM �
RELAY CONTACTS a 4-6 AWG 35 LB-IN(3.85 N-M),
(Normally Open)° 8 AWG 25 LB-IN(2.82 N-M),
10-14 AWG 10 LB-IN(1.13 N-M)
cw
.e ?n LARGE GROUND LUG TORQUE SPEC
9 210 TO 14AWG 120 LB-IN(13.56 N-M)
E
Figure 6.1 —Control Wiring (found behind control board)
NOTE:*Wire 23 and 194 must be run through the provided wire shielding provided in the manual bag to separate the low voltage from the
high voltage wires(see the Parts Shipped Loose section).
NOTE: Must be connected to keep battery charged whether unit is running or not.
6.3 MAIN AC WIRING
Figure 6.2—Main AC Wiring
22
Primary Regulator Per LP Provider
BTU and Pressure Decal
Check Distance with LP Provider
Size tank Lame Enough
to provide required BTUs
Check distance with for Generator and ALL
Regulator Manufacturer Connected Aooliance
Loads Be sure to correct
(I for Weather Evaporation.
0 0
Fuel Tank
Flex Fuel Line Full Flow Safety Shut-off 'High Pressure Pipe
kodp ; with Pressure Port sized per LP Provider
Secondary-vented Regulator
LP-BTU=Cubic feetthour X 2500
Megajoules=Cubic metersthour X 93.15
Size gas pipe from secondary regulator with Pipe Sizing Guide or to local codes.
Figure 5.7—Typical LP Vapor Installation
NOTE: When sizing a secondary regulator for LP or high pressure natural gas applications be sure to note the maximum individual load
capabilities which will be lower than total capacity.This could impact generator starting performance if sized too small.
NOTE: It is not recommended to reduce the fuel pipe size exiting the secondary regulator unless necessary to accommodate the t/zrr or W,
flexible fuel line that is shipped with the generator.This may potentially cause starting or performance issues.
After completing GAS REQUIREMENTS / CONNECTIONS /
FUEL CONVERSION, it's time for Step 5:
SECTION 6 — ELECTRICAL CONNECTIONS
Section 6 Electrical Connections
6.1 GENERATOR CONNECTIONS
NOTE: Control wiring may be already wired on pre-wired generators.If so,tighten the T whip conduit inside of the enclosure.If not,wiring
must be in accordance with local jurisdiction and codes.
1. Remove the appropriate Main AC/Control Wiring Knock-out Plug from the back of the generator.
2. Install the conduit and Main AC and Control Wires between the generator and the transfer switch.See Figure 2.6 for knockout locations(verify
specific transfer switch wiring/connections per model).
NOTE: These wiring connections may be present on pre-wired models.
NOTE: This wiring can be run in the same conduit if the appropriate insulation rated wire is used.
3. Seal the conduit at the generator and in compliance with any codes.
4. Strip the insulation from the ends of the wires. Do not remove excessive insulation.
5. To connect the control wires,pushdown on the spring loaded connection point with a flat head screwdriver,insert wire and release.
NOTE: No wire insulation should be in the connection point,only bare wire.
21
FUEL KNOB LOCATIONS SHOWN FROM GENERATOR AIR BOX SIDE VIEW
8 kW GENERATOR
FUEL KNOB
NG �LP
0
11-20kW GENE
RATORS /
ORANGE FUEL FUEL KNOB
CONVERSION KNOB
Figure 5.1 —Fuel Conversion Knob Location for Single and Twin Cylinder Generators
5.2 FUEL REQUIREMENTS AND RECOMMENDATIONS
With LP gas,use only the vapor withdrawal system.This type of system uses the vapors formed above the liquid fuel in the storage tank.
The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resources Board for tamper-proof
dual fuel systems.The unit will run on natural gas or LP gas,but it has been factory set to run on natural gas.Should the primary fuel need to be
changed to LP gas,the fuel system needs to be reconfigured.See the Fuel Conversion section for instructions on converting the fuel system.
Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot(37.26 megajoules per cubic meter)for natural gas;or at least
2,500 Btus per cubic foot(93.15 megajoules per cubic meter)for LP gas.Ask the fuel supplier for the Btu content of the fuel.
Required fuel pressure for natural gas is 3.5-7"water column(7-13mm mercury).Required fuel pressure for for liquid propane vapor is
10-12"water column(19-22mm mercury).The primary regulator for the propane supply is NOT INCLUDED with the generator.
NOTE: All pipe sizing,construction and layout must comply with NFPA 54 for natural gas applications and NFPA 58 for liquid propane
applications.Once the generator is installed,verify that the fuel pressure NEVER drops below it's required fuel pressure rating.For fur-
ther information regarding NFPA requirements refer to their website at www.nfpa.org.
Prior to installation of the generator,the installer should consult local fuel suppliers or the fire marshal to check codes and regulations for proper
installation.Local codes will mandate correct routing of gaseous fuel line piping around gardens,shrubs and other landscaping to prevent any
damage.
Special considerations should be given when installing the unit where local conditions include flooding,tornados,hurricanes,earthquakes and
unstable ground for the flexibility and strength of piping and their connections.
Use an approved pipe sealant or joint compound on all threaded fittings.
All installed gaseous fuel piping must be purged and leak tested prior to initial start-up in accordance with local codes,standards and regulations.
16
B
A
C
Figure 3.5—Facia Installation
After completing GENERATOR PLACEMENT, proceed to
Step 4:
SECTION 5 — FUEL CONVERSION/ GAS REQUIREMENTS /
CONNECTIONS
Section 5 Fuel Conversion / Gas Requirements /
Connections
5.1 FUEL.CONVERSION
The generator was configured for natural gas operation at the factory. Switching over to LP Vapor is a simple procedure.
NOTE:The orange fuel conversion knob is located on the top of the fuel mixer on the Wtwin engine and under the fuel mixer on the single
cylinder engine.
Turn the valve towards the marked fuel source arrow until it stops.If needed,use pliers to break free in correct direction of arrow.Fuel knob will
rotate 1800 and slide into the mixer body when converting to LP.
15
Figure 3.3—Compacted Gravel Site
F'
Figure 3.4—Concrete Pad Site
After completing your SITE SELECTION and PREPARATION,
time for Step 3:
SECTION 4 - GENERATOR PLACEMENT
Section 4 Generator Placement
4.1 GENERATOR PLACEMENT
With the Site Selection and Preparation performed,proceed with placement and installation of the generator itself.
All of the air-cooled generators come with a composite pad.The composite pad elevates the generator and helps prevent water from pooling around
the bottom of the generator(Figure 3.1).You can place the generator with a composite pad on 4in.(102mm)of pea gravel that is compacted or on a
concrete pad.Check local codes to see what type of site base is required.If a concrete pad is required,all federal,state and local codes should be
followed.Place the generator on its mounting pad and position correctly as per the dimensional information given in Section 2.
NOTE: Generator must be level within An.(13mm).
13
Display Interface Menus
The LCD display is organized as detailed below:
• The"Home"page is the default page that will be displayed if no keys are pressed for five(5)minutes.This page normally shows the current
Status message and the current date and time.The highest priority active Alarm and/or Warning will be automatically posted on this page as well,
and the backlight will flash when such an event is detected.In the case of multiple Alarms or Warnings,only the first message will be displayed.To
clear an Alarm or Warning,press the OFF button and then press the ENTER key.
• The display backlight is normally off.If the user presses any key,the backlight will come on automatically and remain on for 30 seconds after the
last key was pressed.
• The"Main Menu"page will allow the user to navigate to all other pages or sub-menus by using the Up/Down and Enter keys.This page can
be accessed at any time with several presses of the Escape key.Each press of the Escape key takes you back to the previous menu until the
main menu is reached.This page displays the following options:HISTORY,STATUS, EDIT AND DEBUG.(See the Menu System Diagram in the
Owner's Manual).)
7.2 GENERATOR ACTIVATION
When battery power is applied to the generator during the installation process,the controller will light up.However,the generator still needs to be
activated before it will automatically run in the event of a power outage.
Activating the generator is a simple,one-time process that is guided by the controller screen prompts.Once the product is activated,the
controller screen will not prompt you to activate again,even if you disconnect the generator battery.
After obtaining your activation code,please complete the following steps at the generator's control panel in the Activation Chart.
Upon first power up of the generator,the display interface will begin an installation wizard.The installation wizard will prompt the user to set the
minimum settings to operate the generator.These settings are:Current Date/Time and Exercise DaylTime.The maintenance intervals will be
initialized when the exercise time is entered.
The exercise settings can be changed at any time via the"EDIT"menu.
If the 12 volt battery is disconnected or the fuse removed,the installation wizard will operate upon power restoration.The only difference is the
display will only prompt the customer for the current Time and Date.
7.2.1 SETTING THE EXERCISE TIMER
This generator is equipped with an exercise timer. Once it is set,the generator will start and exercise every seven days,on the day of the week and
at the time of day specified.During this exercise period,the unit runs for approximately 12 minutes and then shuts down. Transfer of loads to the
generator output does not occur during the exercise cycle unless utility power is lost.
IF THE INSTALLER TESTS THE GENERATOR PRIOR TO INSTALLATION,PRESS THE"ENTER"BUTTON TO SKIP SETTING UP THE
EXERCISE TIMER.
17 and 20kW units can run at 2,400 rpm while exercising.While providing the necessary periodic exercise operation,the lower rpm also reduces fuel
consumption,engine wear and noise.
NOTE: The exerciser will operate only when the generator is placed in the AUTO mode and will not work unless this procedure is per-
formed.The current dateltime will need to be reset every time the 12 volt battery is disconnected and then reconnected,and/or when the
fuse is removed.
7.3 BEFORE INITIAL START-UP
NOTE: These units have been run and tested at the factory prior to being shipped and do not require any type of break-in.
A CAUTION!
ANever operate the engine with the oil level below the"Add"mark on the dipstick.Doing this could damage the engine.
NOTE: This unit comes filled with 30 weight organic oil from the factory.Check the oil level and add the appropriate viscosity and amount
if necessary.
25
IiE5
LISTED� titut
Southwest Reseal e
Sen Mtoruo, Taxes
SwRI ID No. 13204-01-01
Stationary Engine Generator Assembly
MODEL NUMBER TBA
Manufactured By
Generac Power Systems. Etc.
WNteweter, wl
Compliant with Clause (2)
of Section 4.1.4 of YNFPA 37
Figure 3.2—Southwest Research Institute Decal(located inside the generator, next to the generator's data decal)
http://Www.swri.org/4org/d011fire/listiab/listprod/director.htm
Based on this testing and the requirements of NFPA 37,Sec 4.1.4,the guidelines for installation of the generators listed above are
changed to 181n.(457mm)from the back side of the generator to a stationary wall or building.For adequate maintenance and airflow
clearance,the area above the generator should be at least 4ft.(1.22m)with a minimum of aft.(.91 m)at the front and ends of the enclosure.This
would include trees,shrubs and vegetation shorter than 12in.(305mm)in height.Vegetation taller than 12in.(305mm)in,height must have a
clearance of 60in.(1524mm).Vegetation not in compliance with these clearance parameters could obstruct air flow.In addition,exhaust fumes from
the generator could inhibit plant growth.See Figure 3.1 and the installation drawing within the owner's manual for details.
Generator exhaust contains DEADLY carbon monoxide gas.This dangerous gas can cause unconsciousness or death.Do not place the unit near
windows,doors,fresh air intakes(furnaces,etc.)or any openings in the building or structure,including windows and doors of an attached garage.
A,WA`RNING!
®If the generator is not set to the OFF mode,it can crank and start as soon as the battery cables are connected.If the utility power
supply is not turned off,sparking can occur at the battery posts and cause an explosion.
3.2 SITE PREPARATION
• Locate the mounting area as close as possible to the transfer switch and fuel supply.
• Leave adequate room around the area for service access(check local code),and place high enough to keep rising water from reaching the
generator.
• Choose an open space that will provide adequate and unobstructed airflow.
• Place the unit so air vents won't become clogged with leaves,grass,snow or debris.Make sure exhaust fumes will not enter the building through
eaves,windows,ventilation fans or other air intakes(see the"Site Selection"section).
• Select the type of base,gravel or concrete,as desired or as required by local laws or codes.Verify your local requirements before selecting.
3.2.1 CRUSHED STONE OR GRAVEL
• Dig a rectangular area approximately 5in.(127mm)deep and about 6in.(152mm)longer and wider than the footprint of the generator.Cover with
polyurethane film,if desired,and fill with pea gravel or crushed stone.Compact and level the stone.A concrete pad can be poured if desired or
required.The pad should be 4-5in.(102-127mm)thick and extend 6in.(152mm)beyond the outside of the generator in all directions.
NOTE: If a concrete pad is required,follow all applicable Federal,State or local codes.
12
7.3.1 Installation Assistant
Interconnect System Self Test Feature(follow the on-screen prompts)
Upon power up,this controller will go through a system self test which will check for the presence of utility voltage on the DC circuits.This is done to
prevent damage if the installer mistakenly connects AC utility power sense wires into the DC terminal block.If utility voltage is detected,the controller
will display a warning message and lock out the generator,preventing damage to the controller.Power to the controller must be removed to clear this
warning.
Utility voltage must be turned on and present at the N1 and N2 terminals inside the generator control panel for this test to be performed and pass.
NOTE: The generator is to be run with all appropriate panels in place,including during troubleshooting by a technician.
7.3.2 Before starting,complete the following:
1. Ensure that the generator is OFF.
2. Set the generator's main circuit breaker to the OFF(or OPEN)position.
3. Turn off all breakers that will be powered by the generator.
4. Check the engine crankcase oil level and,if necessary,fill to the dipstick FULL mark with the recommended oil.Do not fill above the FULL mark.
5. Check the fuel supply.Gaseous fuel lines must have been properly purged and leak tested in accordance with applicable fuel-gas codes.All fuel
shutoff valves in the fuel supply lines must be open.
During initial start up only,the generator may exceed the normal number of start attempts and experience an"overcrank"fault.This is due to
accumulated air in the fuel system during installation.Reset the control board by pushing the OFF button and ENTER key,and restart up to two
more times if necessary.If unit fails to start,contact a local dealer for assistance.
7.4 CHECK MANUAL TRANSFER SWITCH OPERATION
Refer to the"Manual Transfer Operation"section of the owner's manual for procedures.
!.
Do not attempt manual transfer switch operation until all power voltage supplies to the transfer switch have been positively turned
off.Failure to turn off all power voltage supplies will result in extremely hazardous and possibly fatal electrical shock.
7.5 ELECTRICAL CHECKS
Complete electrical checks as follows:
1. Ensure that the generator is OFF.
2. Set the generator's main circuit breaker to the OFF(or OPEN)position.
3. Turn OFF all circuit breakers/electrical loads that will be supplied by the generator.
4. Turn on the utility power supply to the transfer switch using the means provided(such as a utility main line circuit breaker).
QThe transfer switch is now electrically"hot."Contact with"hot"parts will result in extremely hazardous and possibly fatal
electrical shock.Proceed with caution.
5. Use an accurate AC voltmeter to check utility power source voltage across transfer switch terminals N1 and N2.Nominal line-to-line voltage
should be 240 volts AC.If its not,verify AC output and wiring from utility source to N1 and N2 lugs at transfer switch.
6. Check utility power source voltage across terminals N1 and the transfer switch neutral lug;then across terminal N2 and neutral.Nominal line-to-
neutral voltage should be 120 volts AC.If it's not,verify AC output and wiring from utility source to N1 and N2 lugs at transfer switch.
7. When certain that utility supply voltage is compatible with transfer switch and load circuit ratings,turn OFF the utility power supply to the transfer
switch.
8. On the generator panel,push the MANUAL button.The engine should crank and start.
9. Let the engine warm up for about five minutes to allow internal temperatures to stabilize.Then,set the generator's main circuit breaker to its ON
(or CLOSED)position. IMEM
QProceed with cautionl Generator power voltage is now supplied to the transfer switch.Contact with live transfer switch parts will
result in dangerous and possibly fatal electrical shock.
10. Connect an accurate AC voltmeter and a frequency meter across transfer switch terminal lugs E1 and E2.Voltage should be 238-242 at a
frequency of 59.5-60.5 Hertz.If it's not,verify that the MLCB is closed and verify AC output and frequency(Hertz or Hz)at the MLCB.Also verify
wiring from generator to E1 and E2 lugs at transfer switch.
21
Section 3 Site Selection and Preparation
3.1 SITE SELECTION
�
No operable windows or openings in the wall permitted , `%
within 5ft.(1.52m)from any point of the generator.
�%
�, 60in.(1524mm) Existing Wall 18in.(457mm) 601n.(1524mm) ``�
Minimum Distance
,
Clearance from operable
36in. Top of Generator 4E 36in. windows,doors or any
(914mm) (914mm) openings in the wall.
Clearance from the ends and front of the generator
must be 36in.(914mm).This would include shrubs,
trees and any kind of vegetation shorter than 12in.
These guidelines are based upon fire 36in. (305mm)in height.Vegetation taller than 121n.
testing of the generator enclosure and (914mm) (305mm)in height must have a clearance of 60in.
the manufacturer's requirement for air (1524mm).Clearance at the top should be a
flow for proper operation. Local codes minimum of 60in.(1524mm)from any structure,
may be different and more restrictive overhang or projections from the wall:The generator
should not be placed under a deck or other structure
than What is described here. that is closed in and would limit or constrain airflow.
601n.(1524mm)
Minimum
60in.(1524mm)
Recommended
Minimum From Ends
Generator
18in.
l000 (457mm)
Minimum
Figure 3.1 —Installation Guidelines
�r►
7.8 INSTALLATION SUMMARY
1. Ensure that the installation has been properly performed as outlined by the manufacturer and that it meets all applicable laws and codes.
2. Test and confirm proper operation of the system as outlined in the appropriate installation and owner's manuals.
3. Educate the end-user on the proper operation,maintenance and service call procedures.
Important! If the end user ever finds it necessary to turn the generator off during prolonged utility outages to per-
form maintenance or conserve fuel, educate them on these simple, but important steps:
To turn the generator OFF(while running in AUTO and online):
1. Turn OFF(or OPEN)the main Utility disconnect.
2. Turn OFF(or OPEN)the Main Line Circuit Breaker(MLCB)on the generator.
3. Turn the generator OFF.
To turn the generator back ON:
1. Put the generator back into AUTO and allow to start and warm-up for a few minutes.
2. Turn ON(or CLOSE)the MLCB on the generator.
The system will now be operating in its automatic mode.The main utility disconnect can be turned ON(or CLOSED),but to shut the unit off,this
complete process must be repeated.
29
1.3.2 NEC REQUIREMENTS
Local code enforcement may require that Arc Fault Circuit Interrupters(AFCIs)be incorporated into the transfer switch distribution panel.The
Transfer Switch provided with this generator has a distribution panel that will accept AFCIs(pre-wired transfer switches only).
Siemens Part No.Q115AF-15A or Q120AF-20A can be obtained from a local electrical wholesaler and will simply replace any of the single pole
circuit breakers supplied in the pre-wired transfer switch distribution panel.
1.3.3 STANDARDS INDEX
Applicable national,state or local laws,codes and regulations pertaining to the installation of engine-generator power systems must be strictly
complied with.Always use the current acceptable version or edition of the applicable code or standard which applies to your jurisdiction. In the
absence of pertinent local laws and standards,the following published booklets may be used as a guide (these apply to localities which recognize
NFPA and IBC):
1. National Fire Protection Association(NFPA)70:The NATIONAL ELECTRIC CODE(NEC)
2. NFPA 10:Standard for Portable Fire Extinguishers*
3. NFPA 30:Flammable And Combustible Liquids Code
4. NFPA 37:Standard for Stationary Combustion Engines And Gas Turbines
5. NFPA 54:National Fuel Gas Code*
6. NFPA 58:Standard for Storage And Handling Of Liquefied Petroleum Gases
7. NFPA68:Standard On Explosion Protection By Deflagration Venting
8. NFPA70E:Standard For Electrical Safety In The Workplace
9. NFPA 99:Health Care Facilities Code
10. NFPA 101:Life Safety Code*
11. NFPA 110:Standard for Emergency and Standby Power Systems
12. NFPA 211:Standard for Chimneys,Fireplaces,Vents,and Solid Fuel Burning Appliances
13. NFPA220:Standard on Types of Building Construction
14. NFPA 5000:Building Code
15. International Building Code**
16. Agricultural Wiring Handbook***
17. ASAE EP-364.2 Installation and Maintenance of Farm Standby Electric Power****
This list is not all-inclusive.Check with the Authority Having Local Jurisdiction(AHJ)for any local codes or standards which may be applicable to
your jurisdiction.The above listed standards are available from the following Internet sources:
*www.nfpa.org
**www.iccsafe.org
***www.rerc.org Rural Electricity Resource Council P.O. Box 309 Wilmington,OH 45177-0309
****www.asabe.org American Society of Agricultural&Biological Engineers 2950 Niles Road,St.Joseph,MI 9085
M
AThe installation of this product must comply strictly with applicable codes,standards and regulations.This product can be installed by
the homeowner.However,if you are uncomfortable with the skills or tools required,have a qualified electrician or contractor perform the
installation.
PERFORM THE INSTALLATION IN ONLY 6 STEPS!
STEP 1 - Unpacking 1 Inspection 1 Familiarization
STEP 2 - Site Selection and Preparation
STEP 3 - Generator Placement
STEP 4 - Gas Requirements Connections 1 Fuel Conversion
STEP 5 - Electrical Connections
STEP 6 - Control Panel Activation / Start-up 1 Testing
5
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Section 12 Installation Diagrams
12.1 COMPLETED WIRING INTERCONNECTION DRAWINGS
The completed wiring is shown,depending on the configuration of the transfer switch location(Drawing OK2516-B).
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