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ho�aOF SOUT Town of Southold * * P.O. Box 1179 ita • o 53095 Main Rd ��tCOUHn," i Southold, New York 11971 CERTIFICATE OF OCCUPANCY No: 47166 Date: 06/24/2026 THIS CERTIFIES that the building AS BUILT ALTERATION Location of Property: 2200 Aldrich Ln Laurel,NY 11948 Sec/Block/Lot: 125.-1-2.21 Conforms substantially to the Application for Building Permit heretofore, filed in this office dated: 08/28/2025 Pursuant to which Building Permit No. 52260 and dated: 09/12/2025 Was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: As built interior alterations, including wood burning stove and finished basement, to existing single family dwelling as applied for. The certificate is issued to: Thomas Westermann,Donna Westermann Of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL: ELECTRICAL CERTIFICATE: 52260 05/29/2026 PLUMBERS CERTIFICATION: Autho ' d S'gna ,*of Soy. TOWN OF SOUTHOLD BUILDING DEPARTMENT • Q TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 52260 Date: 09/12/2025 Permission is hereby granted to: Thomas Westermann 2200 Aldrich Ln Laurel, NY 11948 To: Legalize as built interior alterations as applied for. Additional certification may be required. Premises Located at: 2200 Aldrich Ln, Laurel, NY 11948 SCTM# 125.-1-2.21 Pursuant to application dated 08/28/2025 and approved by the Building Inspector. To expire on 09/12/2027. Contractors: Required Inspections: Fees: As Built Alteration $1,100.00 CO Single Family Dwelling-Addition /Alteration $100.00 Total $1,200.00 Building Inspector NN *pF SO(/lyOlo Town Hall Annex Telephone(631)765-1802 54375 Main Road P.O.Box 1179 �l • �O Southold,New York 11971-0959 '�COUNTI,� BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Donna L Westermann Address: 2200 Aldrich Ln city: Laurel st: NY zip: 11948 Building Permit#: 52260 Section: 125 Block: 1 Lot: 2.21 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Electrician: AS BUILT License No: SITE DETAILS Office Use Only Commercial Indoor Basement X Service Solar Residential X Outdoor 1st Floor Pool Battery Storage As-built X Renovation 2nd Floor Hot Tub EV Charger New Addition Attic Spa Generator Survey ix I Mezzanine Garagel IDock INVENTORY Service 1 ph In-wall Heater Recpt 33 Ceiling Fixtures Smoke Detectors 1 Pump Service 3 ph Hot Water GFCI Recpt 1. Wall Fixtures CO Detectors Heater Main Panel A/C Condenser 1 Single Recpt RecessdFixtures Combo Smoke/CO 1 Transformer Sub Panel A/C Blower 1 Range Recpt Ceiling Fan Heat Detectors Salt Gen Transfer Switch Mini Split Dryer Recpt UC Lights Fridge AutoCover ARC Blower Heads Switches 10 Pucks Lights Dishwasher Mini Fridge GFI AC Disconnect 1 Emrgency Strobe 2X2'LED 7 Microwave Garbage Disp. ARC/GFI ERV Exit Lights Bath Exhaust Hood Dehumidifier Other Equipment: Notes: " AS BUILT NO VISUAL DEFECTS " Finished Basement Inspector Signature: Date: May 29, 2026 OF SOUTyO� - * . TOWN OF SOUTHOLD BUILDING DEPT. 'oum, 631-765-1802 �,,&o INSPECTION [ ] FOUNDATION 1 ST/ REBAR [XIROGH PLBG. FOUNDATION 2ND [ LATION/CAULKING FRAMING /STRAPPING [ ] AL I ( [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: t✓ n�(n YS �h Co DATE INSPECTOR OF SOGIyOIo ��� - 14 * # TOWN OF SOUTHOLD BUILDING DEPT. "coum, 631-765-1802 INSPECTION [ ] FOUNDATION 1 ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: DATE INSPECTOR f FIELD INSPECTION REPORT DATE COMMENTS �v FOUNDATION (1ST) - - _- ------------------------------------- FOUNDATION (2ND) � O 0 v, �3 7J�- ROUGH FRAMING& PLUMBING �G INSULATION PER N.Y. STATE ENERGY CODE 1 i4cl e v-C �vs �c � s h os FINAL ADDITIONAL COMMENTS LZI x x r� b ''. =�o\AS�FFo1�ooGy� TOWN OF SOUTHOLD—BUILDING DEPARTMENT Town Hall Annex 54375 Main Road P. O. Box 1179 Southold,NY 11971-0959 Telephone (631) 765-1802 Fax(631) 765-9502 https://www.southoldtownnY.ov Date Received APPLICATION FOR BUILDING PERMIT For Office Use Only ® E C E � E PERMIT NO. ��0 Building Inspector: AUG 2 8 2025 Applications and forms must be filled out in,their,entirety.Incomplete, applications will not be accepted. Where the Applicant is not the owner,an Brullding Department Owner's Authoriiation'form.(Page 2)shall be completed. Town of Southold Date: August, 2025 <OWNER(S)OF PROPERTY: _:,, Name: Mr. & Mrs. T. Westermann scTM#1000-125.00-01.00-002.021 _.............-.11------ ------- Project Address: 2200 Aldrich Lane, Laurel, N.Y 11948 Phone#: 631 .298.1962 Email: pindarsmom@optonl.ine.net _ Mailing Address_ 2200 Aldrich Lane, Laurel, N.Y. 11948 CONTACT PERSON: Name: Mr. Thomas Westermann Mailing Address: 2200 Aldrich Lane, Laurel, N.Y. 11948 Phone#: 631 .298.1962 Email_ pindarsmom@optonline.net DESIGN PROFESSIONAL INFORMATION: Name: Nigel Robert Williamson Mailing Address_ P.O. Box 1758, Southold, N.Y_ 11948 Phone#: 631 .834.9740 Email: 19 el_architect hotmail.com" --___.----_—_-------_-._ _-- -_ -_ -__-_- ,.._ _. . _ `CONTRACTOR INFORMATION: Name: Mailing Address: Phone#: Email: DESCRIPTION OF PROPOSED CONSTRUCTI6I44S- 8Vl4r ktglEATraa Ropi•t 87S 47 SrGL.JT ❑New Structure ❑Addition ®Alteration ❑Repair ❑Demolition Estimated Cost of Project: ❑Other $ Will the lot be re-graded? ❑Yes ®No Will excess fill be removed from premises? ®Yes ONO sE17. lz om* 4 - 02o.s3 SQ, FT It) SAsEME►1T 1, 9 916S.z. r- k.AVPrC. AtQ HAODM2 4 CLaZ6 Go4DF_&Ui11C, uflJT 94 csoDMA0 MAiJ0FACr02Ir�C 0— As- Bfil yr CM iM&Ey cMl) 10 CGaeA;F, E.I2No CASTi ys EPA r to W-Q,oD BJ¢.Ji 0, 'SIB E ,SE AL ► 0. /4 239. 1 I!) 4 vi k 42A0,ti4. PRO PE RTY'INFORMATION> ' le Existing use of property: Sln Famil Dwellin Intended use of property: Single Famil Dwellin . xistg___r __._..w g Y g_.. Zone or use district in which premises is situated: Are there any covenants and restrictions with respect to this property? ❑Yes ®No IF YES, PROVIDE A COPY. 8`Check Box After Reading The ownerJcontra'ctor/designprofessional�s responsible for all drainage and storm water issues as provided by `Chapter,236`of the Town Cade: APPLICATION IS HEREBY.MADE to.the Building,Department for the,issuance of a=Building Permit pursuant to the Bwldmg zone, .. Ordinance of the Town'of Southold,Suffolk;County,New York'and other apPlicable:Laws,Ordinances,or`'Regulations,for the construction of buildings additions,alterations or for;removal.or demolition as herein described.The apphcant;agrem to.comply with all applicable laws,ordinances,building code, 'housihe code and regulations and to admit authorized inspectors on'pietmsesand in buildings)for necessary inspections.False statements made herein are „ouhishable as a Class A misdemeanor pursuant to Section=A5 of the New York State Penal Law Application Submitted By(print name): Nigel Robert Williamson BAuthorized Agent Downer Signature of Applican Date 2S C A<VST 202,!�_i STATE OF NEW YORK) SS: COUNTY OF ) Nigel Robert Williamson being duly sworn, deposes and says that(s)he is the applicant (Name of individual signing contract)above named, (S)he is the Agent (Contractor,Agent, Corporate Officer, etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief; and that the work will be performed in the manner set forth in the application file therewith. Sworn before me this 2edayof IrR/GVS'r , 2025 Notary Public BRIAN A. ANDREWS Notary Public,State Of New York PROPERTY OWNER AUTHORIZATION No. 02AN501 . Qualified In Suffolkk Co Count (Where the applicant is not the owner) Commission Expires 07/15/ z I, Thomas Westermann residing at 2200 Aldrich Lane Laurel, N.Y. do hereby authorize Nigel Robert Williamson to apply on my behalf to the To f ou old Building Department for approval as described herein. r� 28t` A Args'T, 2o2S—. Owner's Signature Date Print Owner's Name 2 o�OSUfF0Z.f40, O BUILDING DEPARTMENT- Electrical Inspector G TOWN OF SOUTHOLD c '` Town Hall Annex- 54375 Main Road - PO Box 1179 o _ Southold, New York 11971-0959 Telephone (631) 765-1802 APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: —/ - Company Name: Electrician's Name: License No.: Elec. email: Elec. Phone No: ❑I request an email copy of Certificate of Compliance Elec. Address.: JOB SITE INFORMATION (All Information Required) Name: Hk. 4 Mks. r, WpsmemA.00 Address: 2260 Aw3P-1cH E 6cweEL- NaI Cross Street: Phone No.: 631. 29$. 1962- Bldg.Permit#: S a email: pindors~m@ o to.,line.Ret- Tax Map District: 1000 Section: 12 S.oo Block: o l.o D Lot:002.021 BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Xr 4.s- Su i L-r REC.I2EATIo►3 Qc>oM-875.9.7 Scz, FT BED2DOM 4- 120.53 S2 FT. 10 Sk.SF-HIE017. at AVPTL Qig� HAJDLf-9- 4 ao-36 co#,1DEdsi&J4 oair Sq S=MAJ 0,4A•1 crJ2'Ja co 3 W NTs of EiLLAC i►J D&LOpm WaLje-08 . Square Footage: I 9cI6 Sa. Circle All That Apply: Is job ready for inspection?: YES ❑ NO ❑Rough In Final Do you need a Temp Certificate?: ❑ YES ❑ NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A #Meters Old Meter# ❑New Service❑Fire Reconnect[:]Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground Laterals F1 1 2 H Frame Pole Work done on Service? Y N Additional Information: PAYMENT DUE WITH APPLICATION 1 PERMIT# Address: Switches Outlets �1 G F I's �. Surface Sconces HH s l UC Lts Fridge HW POOL Fans Mini Fr. WAD Panel Pump Exhaust Oven Sump Heater Trnsfmr Smokes DW Generator Salt Gen. Carbon Micro GrbDis Water Bond Lights Heat Pucks ERV HOT TUB/SPA Inst Hot DeHum Transfer Disc Combo) Cooktop Minisplit Blower AC AH Hood Blower Service Amps Have Used Sub Amps Have Used Comments 9 BUILDING DEPARTMENT- Electrical Inspector 4 Get ` TOWN OF SOUTHOLD Town Hall Annex- 54375 Main Road - PO Box 1179 co Southold, New York 11971-0959 Telephone (631) 765-1802 APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: Company Name: Electrician's Name: License No.: Elec. email: Elec. Phone No: ❑I request an email copy of Certificate of Compliance Elec. Address.: JOB SITE INFORMATION (All Information Required) Name: HR. Has. gs rE. Address: 2200 Ai.%3pic-N Lqjf , LaveF_- Cross Street: Phone No.: 631. 29$. 1962 Bldg.Permit#: S a 9 /A7 email: inda,rs~M@ o to.,hi e.,p-t- Tax Map District: 1000 Section: 12 6.oo Block: 01.o o Lot:002.021 BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Xr Qs- Buii-r P—er4EATic>o Qooh-975.4,7 SQ, Fr � BEDQvoM 4-- 120.S3 S4. FT. 10 BD►SF-HE1017 . it AVPTG alg- HAJDt,ER 4 cLa36 ooaDEi)S;&J4 o#)iT Sq rropbMAJ MAv crvP-1 Co 3 u' HTs of E,LLAC is 64P-OaM Square Footage: 199(, a.fy Circle All.That Apply: Is job ready for inspection?: YES ❑ NO ❑Rough In Final Do you need a Temp Certificate?: ❑ YES ❑ NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground Laterals 1 2 H Frame Pole Work done on Service? Y MN Additional Information: PAYMENT DUE WITH APPLICATION i A 4' 44'-4" • � 12-II" , AREAWAYS A5 REO- 1 � 5Tr�80.0W GRADE /-� 28h r- i -2817 ---------- I "____________________________________________ r-- 43'-0" 48 I I I I i I iv 1 2-2x10 I p -_REIi BY DR ______J I LL o LL LL LL n !-lay wX_____i I Inr-----------' I I I b'-1 1/4" I I t- i- -- r 1 "- _11 l I i L_J L_J, e tiL_J L-9-I/2'M1GRO-V� I •I 1 ON 2'-O'x2'2'-Ok-0 D�PA fR� I � _Wuwli 1 jC m l o l l m iLL o � L. I I I I rl 12 8•PL.F'O IATION ON WX16°KEYPD I I - ' GONT1N101Y PL.FOUNDATION WJ � �• � , I VIA 5TB3.ANG}IOR 15 ° I 1 I ----1 1'--- --- -- ' 1 I I I r 3 7FS TO BFAM PKT l I 8'_4" I I � I �R1702�•DIA 5 COLUMIS I I O ! ON 2'•OW, W-O' MIR PL.FOMN65 —. _ �- I I I I ■ c� 4e!� �qJ�p GOL I I ILa 24'_ rv! 1 1 6 b"I i 7s � -- 2-2wo ccA ) ��EFAMPKT I }-- --I I----- ---• .r- - L_J -_ Y --- ---- ---- I r•_ FoUNpATWN 4' � i � 2-0 CC -._. _ _ __ _ __ '-4' b'-4° '-b' b'-I 3/b° E'-I a/8° 6'-I 3/b' 1g'_4" 12'_O• /�•r 1 - 11'-4° Ib'_4" 29-4" !X� •V E F e A• �•V� N h/Ci�/ (A> LA-J A -* I=OUNDATION PLAN O JENICO ARCHITECTS & ENGINEERS, P.C. 14q North Country Road, Port Jefferson, N.Y. 11 M Tek (516) 92&-2(12 Pax-(516) 925-2165 `° ONE STORY RESIDENCE * FOUNDATION PLAN ° y°Q� 5cale�l/4°=I'-O° a awn By�E.Nlcoslo A-2 0ate.2/2oM.lob#.'M-Mo I Rev. 1 2 of 4 . r . A4 44' ° 4'-4" 9'-21/4° carder sulk &IENERAL NOTES I. All materials,ossemblle5,eomtrucl lon cud equlptmerd Is to be In accordance with the N.Y5 Fire Prevention,Build"Construction a Energy Code,and generally accepted standards,All plumbing and waste disposal systems are o conform to 5.CD H5.requlrments.All electrical work to conform to local. N.EL,and Underwrlter6 requlrments. 2 The Architect/Englnaer certification applies only to this plan's conformance 6060 S• 2842 2b42 to the N.Y.9.Fire Prevention,Building a Energy Code, These plans to be used In 2- m I 2-2 AO 2-2)Gdt I 4. Assumed Soil Bearing Capacity- 2tltono/6gon HIth atllne space when provided -- 5 All footings to rest on virgin,undisturbed Boll. Q PROVIDE OPENINGS FOR I b• concrete to be plain,unretnforced,2500 lb® b day test Unless noted EMERGENCY ESCAPE AS I 7. Provide smoke detector in each bedroom,hall, lour level a basement. REQUIRED C PART. �y y b. The ArchMcet/Englneer assumes no responsibility For construction means, D g Oh 00 methods,techniques,sequences,procedures,or for safety precautions a N.Y.STATE BUILDING CODE. 0 programs m do Ion with the work.The Architect/Englneer shall not be tr 2'_4' O • a ISO Op ® TD responsible Far contractors failure to carry out the work In conformance eR •® O wllh the contract documents.Tha Archltect/Cigtroer=11 not be responsible Q� { for the errors or omissona of the contractor or sub-coo roctors. PL PAD N 2-�. I �V 3 fl = q• contractor to verify all dimensions before starting constrvction,notify i ArchRect/F.ngineer of ory discrepancies Immedlate�y, VAULTED OEIL 00 not scaler drawings,follow dimensions only. -"'- I O (L 1 I 10 Deviation from these plans or unauthorized duplication will negate the • pt o O in b'-p° '' Archltact/Englneer GartlFlcatlon and Is a violation of N.Y.S.Law. f�1ICR5EFPAM �1 3-b' I STRUCTURAL NOTES ( 2-?JOO fiDR 6 I All lumber to be Douglas Fir Larch-North,No.2,unless rioted otherwise d. NON-BEMN6,PARTM fy D O-- r"i blood destigggrnnuvalues are based on NY5 Code Reference Staodcrds fV 10'-4" Vk3tT ae2as 1Foltioe1 by the American Forest Prodcts Association,and 6J BPAWNB PARTITION ;r. 1 }leaders and Girders• fV O _ 5/b'TYPE X ice. -�1 J 16°fpG ,j�j�-�� E=1,600p00 psi,Fb•b25 psi,Fv=g5ps1. y - m BEA"�1pr• I -Inlet and R^P re, m P r j 5D. Noe OF2, � 8'-O° I � 2zb.E_11600Ao0 P I Fb=1235 psi • °O 216.E=I of Fb=I a05psl Plrrii TO pR9 y v prn1 - 2X6 W o 6'O•c. in , 2KI0.E=tb°•0A00 pal,f�=Ippa pal. f 0 0 N tV ® { 2z12.E=6600,000 psi,Fb=q /50 psi ;r C I Laminated Veneer Lumber(°Micro-Lams")to how minimum values as Follows. ..• V' ;Y g 2X6 W•Ib°O.G. V• � '-R 1S E°2PWP00 Psi,Fla°2,600 psi,Fv=2b5psl.LVL's to have min 5'of bearing PROVIDE OPENINGS F NN 3� ,� ;p { LVL used In triplicate cre to be Fastened together with a minimum of ry ry N O , 2 rows of Wei na118 o,2*04.A rows of 16d a 12'o.c.malls For W-lb"members. 3 EMERGENCY ESCAPE AS 5D° ' yy REQUIRED BY PART.714 OF t RR o fib°OA. I r 1 y 2. Design Loadings are as follows- N.Y. 2X4 GT•48•OL. ,/ D DEFLE T RFIT 00 ZZ N.Y.SPATE BUILDING CODE,' y�•I6'O,G, I e )[/ L0GA710N Lf� DEAD G a lot FI 40 LB 10 LB, L1360 a' { �(p� 2nd F) (Sleep Area) 90 LB. 10 LB L/360 N RPROW %IIII-In ATED PARR IONIC I't�- PAfiTI 2-2XIo 3 I I Attie,(storage) zo La to LB Lrd6o Attic(Inaccesolble) 10 LB 10 LB. L/240 V Mi2 2652 BEDROOM� N t l I Root WFIn telling) 90 LB:now 15 L5 L/240 fV PART. 7,8( NO p�p r I• P�NINGS FOR d• I ��/ Roof Mo/Fln telling) BO LS:no. 10 LB. L/240 N.Y.STAY UILD CODE' EMERGENCY ESCAPE AS — �s Q Hrradars and Girders. p LNe load deFlettbn limited to Lld60 2-2X10 W 3 Q :I y REQUIRED BY PART 714 OF y 9 5/4Xb aAT' d it N.Y.STATE BUILDING CODE. S7 3, Cornett�lsts to all Flush heoderetplyder a le�aens,with steel Framvg Ax i I-gere,as per monuFacbxere Ins ttlon%('TEr.O"or Equal) Z- ^ 6"X5'POFGH POSTS 4" 10'-51 4! 'O 4' Ilk-4" I IF 9peclfk Comectoro are apeciFled,ro substitiorr are permitted Headers to be mtnmwm 2r6 wdess rated. OW bH I* �dB ram. 2-� - Daub under parallel partitions and tubs. ----------------- --------------_ �-- -- o MOLD SAEA ES -- - - --"-_ D'O.H _- - t s 3056 all eN 9s,Gonna t with steel le F FIRST LAY MIUN 6ABI.B OJLgi I'-O'FLYIN6 SABLE / {,_ _ __ ��(b •d• y R•ovlda double Frain�t�qq memkaers around oopp a, ualq ___ _____ __ hangers,as per manuFbc.turors Instructions (°7EG0 Eq 1 L_ ------------ ---------------I S7 G 11-0'FLYI SAE 12'o BL " 2'-10" 6'-2° 6'-6' Zoo / 'D12�cyt !A-� 25'-4° A4 ' JENICO 1=IRST 1=LOO1Z PLAN ' LIVINSAfWAi 1, al SOFT. ARCHITECTS & ENGINEERS, P.C. 14q North Gountryy Road, Port Jefferson, N.Y. IMP Tel- (516) q28-2H2 FOX,(51(0) q28-2165 of 59, ONE STORY RESIDENCE * -FLOOR PLAN 9'e M07e yoa� Sca{e,1/4°=1--O°1 Drawn ey,rz.Ntcosla I A.3 OF 19 . cite,5/2M J0b#,g7-5g0 Revr 1 5 OF 4 APPROVED AS NOTED OCCUPANCY DA . . -as B.P.# S�aa OR FM BY USE IS UNLAWFUL NOTIFY BUILDING DEPARTMENTAT °,�dITH®UT CERTIFICATE 631765-1802 8AM TO 4PM FOR THE FOLLOWING INSPECTIONS* OCCUPANCY 1. FOUNDATION-TWO REQUIRED FOR POURED CONCRETE 2. ROUGH-FRAMING&PLUMBING 3. INSULATION 4. FINAL-CONSTRUCTION MUST BE COMPLETE FOR C.O. ALL CONSTRUCTION SHALL MEET THE - REQUIREMENTS OFTHE CODES OF NEW YORK STATE NOT RESPONSIBLE FOR NEB Y ALL CODES OF DESIGN OR CONSTRUCTON ERRORS As � � D �0 Additional Certification May Be Required. Sao v { 1 ExTGr, Di Ni wc, ITGHtIs � Z o u � tu L �® GNEU GHI i�lE�( Iq" t8" �xxrG, h►� .` . vEQMOMr GASTi"G,s DE j&wr E.IJCo�" k1D 8U�{1{I.14 STOVE S1_W,&L "a 14239 ip-xTC, Ex c;-. Govl✓P-ED Pow-R. �s -BUILT HAsog OwmoEY 1Aoop SUw-NLN4 STOVE op- MR. � MR.S. T Wr-s-re-: P-H Wf4 �ZQ� l DQ1 GN �A?.lE L-&.0 R-EL_ I W.Y. )1948 5Gp L.E Y4 -I-O' �' S GT M_ loon - )25.00 - oi.OD -o02..o2.1 , D&TE: 28�AUCUsr, Z°Z5-, HZO PRE:55URE MOTE TANk ' 4 Az�e;a°v YaLV, PROVIDE FIREHLOGKoa- TO ALL \/F.RrICAL H o ,� NoRi�oNT-AL ®pE�fiN�S. p ' ` aQ i O, REMOVE FATir•BASEMElir O V 1 STOR�dGE IJiiJDOW. FJJI.L�RGE �_oa.apu4 i NGr FoP_ ExrG . l FAR IaNDE GI�11'¢. T S.D. N O k L�XT . (2�- 13�'•x 92 R � ' LVL GI(zDE. , P . — — • — - — — • — — osdFe:°�`;, GLOP . 01 42' 1 CAJj -, _ ti SD/Co. PEA c vEL5�. g oya: L �:XrG; [—L— � I D I� $EDRooH 4 r IZ1=G RE-ATI ow Koom FL --5usp. Qr,I- 3� p FAR. -Susp, GI.-.CT. 7,D%8„ � rJEGT1flN 4WDERsEkI 400 smiEs GASI:MEfjrcwI• V cw 14 12D.53 SLz.Fr. 876, o_ FT_ W14ITE wl CLAc5iC. SERIES ,C011p&CT OPE1;AToP- HANDLE wf wH vt4L "MLz sGEIJE MBEGT SCP Eta!. LOW -E4 GLA55 TF_MpERU °v R.O. 2'47/s" bJ K 4' f7Ya"H fIIW ew co ?us INSut.dTION. — - - _ 2'-8'�kl x4'-3%z'N P11W. F�AM�D BOX 1�11 NDaW NAIELI_ _� _ _ _ _� _ - oPEW 1 WGr. to < BOILER. s/fl. 6� llJ r- : O HaT 0 HEAR--. �. I D T �� SD cD S.D, or sra IV oNo -' o a FL.R.-SUSp.GLC - 7-0Y4 FL-P . -5 us.p. GLq-. 7-P8' M 6b ( UT!LIT { RM p°�"�L Pa FLP.. U.5.76. f 3 R g n A Gyp $D. 2'x4:STUA5@ 160 8M .8".p,C. Poo MD.wN, 0-.EXTG 5IE-PTIC. EXTG- FLR, ' ' F_ SEunof4 lZ V-a, �.X15-rI},i� $ASmF_' r PL-Nt4,. — 45 - 5u ►L As - Bul L7" I�IISHED �7ASEMEtiIT O� MR. � Mzs. T WESTERMA.N TOTdL 1N15HED SPAC 9��. �, �r 2200 M _t&iri4 L4tA&, LLuzLL, Y 1194-9_ scQEI= . Y = )=O" - &CT. M, 1000 12-5.00 01.00 - 002, 021 . D . 2,T4Lr UST-, 2025; AVPTC ©2011 Goodman Manufacturing Company, L.P. in, 5151 San Felipe, Suite 500, Houston, TX 77056 AIR HANDLER www.goodmanmfg.com -or- www.amana-hac.com INSTALLATION INSTRUCTIONS cs P/N: 10-346C Date: May 2011 THIS PRODUCT CONTAINS ELECTRONIC COMPONENTS WHICH RE- 3. Service Integrated control module or connecting Wiring QUIRE A DEFINITE GROUND.PROVISIONS ARE MADE FOR CONNEC- following the discharge process in Step 2. Use caution TION OF THE GROUND. A DEDICATED GROUND FROM THE MAIN. not to recharge your body with static electricity; (i.e.,do POWER SUPPLY OR AN EARTH GROUND MUST BE PROVIDED. not move or shuffle your feet, do not touch ungrounded NOTICE objects,etc.). If you come in contact with an ungrounded IF A"1 FLASH" ERROR CODE OR AN"Ec" HTR TOO LARGE ERROR Is object, repeat step 2 before touching control or wires. ENCOUNTERED ON STARTUP,VERIFY THAT THE ELECTRIC HEATER DIP 4. Discharge your body to ground before removing a new SWITCHES HAVE BEEN SET TO THE APPROPRIATE HEATER SIZE. SEE control from its container. Follow steps 1 through 3 if PAGES 12 AND 13 FOR THE DIP SWITCH SETTINGS AND HEATER KIT installing the control on a blower. Return any old or AIRFLOW DELIVERY. new controls to their containers before touching any ungrounded object. INTRODUCTION IMPORTANT NOTE TO THE OWNER REGARDING PRODUCT This booklet contains the installation and operating instruc- WARRANTY tions for your air handled all warnings and precautions within Your warranty certificate is supplied as a separate document this booklet must be observed. Improper installation can re- -with the unit installed by your contractor. Read the limited suit in unsatisfactory operation or dangerous conditions and Warranty certificate carefully to determine what is and is not void the warranty. Read this booklet and any instructions covered and keep the warranty certificate in a safe place. If - packaged with accessories prior to installation.Give this book- you are unable to locate the warranty certificate please con- let to the user and explain its provisions. The user should tact your installing contractor or contact customer service retain this booklet for future reference. (877-254-4729) to obtain a copy. NOTE:Upon start up in communicating mode the circuit board IMPORTANT: To register your Goodman brand unit, ge. to will display a"1 Flash"error code on the diagnostic LED and WWw.goodmanmfg.com. Click on the word "Warranty" lo- an "Ec" HTR TO LARGE error at the communicating display. cated on the left side of the home page. Next, click un the This is an indication that the dip switches onthe control board word "Product Registration" located on the left side of the need to be configured in accordance with the Electric Heat- Warranty page and complete the forms in the manner indi- ing Airflow Table on page 13 of this manual. Configuring the cated on the Product Registration page. dip switches and resetting power to the unit wili,clear the To register your Amana° brand unit, go to www.amana- error code. hac.com. Click on the word "Warranty" located on the top right of the home page. Next, click on the word "Product ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS Registration" located on the left side of the Warranty page NOTE: Discharge body's static electricity before touching and complete the forms in the manner indicated on the Prod- unit. An electrostatic discharge can adversely affect uct Registration page. electrical components. Product limited warranty certificates for models currently in Use the following precautions during modular blower instal- production can be viewed at www.goodmanmfg.com or lation and servicing to protect the integrated control module www.amana-hac.com. If your model is not currently in pro- from damage. By putting the modular blower, the control, duction or does not appear on the website, please contact and the person at the same electrostatic potential,these steps p p p your installing contractor or contact customer service (877- " will help avoid exposing the integrated control module to elec- 254-4729) to obtain a copy of your warranty certificate. trostatic discharge. This procedure is applicable to both in- Each product overview page contains a Product Warranty stalled and uninstalled (ungrounded) blowers. link; by clicking on it you will be able to view the limited war- 1. Disconnect all power to the blower. Do not touch the rantV coverage for that specific product. To view warranty integrated control module or any wire connected to the registration information, click on the Product Warranty text control prior to discharging your body's electrostatic on the left navigation panel on the home page of each web- charge to ground. site. The Online Product Registration pages are located in this same section. 2. Firmly touch a clean, unpainted, metal surface of the modular blower near the control. Any tools held in a person's hand during grounding will be discharged. CHECKING PRODUCT RECEIVED ' Upon receiving the unit, inspect it for damage from ship- AWARNING ment. Claims for damage, either shipping or concealed, To avoid property damage, personal injury or death - should be filed immediately with the shipping company. due to electrical shock,this unit MUST have an Check the unit model number,specifications,electrical char- uninterrupted, unbroken electrical ground. The acteristics and accessories to determine if they are correct. electrical ground circuit may consist of an In the event an incorrect unit is shipped,it must be returned appropriately sized electrical wire connecting the to the supplier and must NOT be installed. The manufac- ground lug in the unit control box to the building electrical service panel. turer assurnes no responsibility for installation of incorrectly Other methods of grounding are permitted if performed shipped units. in accordance with the National Electric Code REPLACEMENT PARTS (NEC)/American National Standards Institute (ANSI)/National Fire Protection Association(NFPA)70 and local/state codes. In Canada,electrical grounding ORDERING PARTS is to be in accordance with the Canadian Electric Code When reporting shortages or damages, or ordering repair (CSA)C22.1. parts, give the complete unit model and serial numbers as stamped on the unit's nameplate. A WARNING Replacement parts for this appliance are available through your contractor or local distributor. For the location of your This product is factory-shipped for use with nearest distributor, consult the white business pages, the 208/240/1/60 electrical power supply. DO NOT yellow page section of the local telephone book or contact: reconfigure this air handier to operate with any other CONSUMER AFFAIRS power supply. GOODMAN MANUFACTURING COMPANY, L.P. A CAUTION 7401 SECURITY WAY HOUSTON, TEXAS 77040 When installing or servicing this equipment, safety 877-254-4729 clothing, including hand and eye protection, is strongly recommended. If installing in an area that has IMPORTANT SAFETY INSTRUCTIONS = special safety requirements (hard hats, etc.), observe these requirements. RECOGNIZE SAFETY SYMBOLS, WORDS, AND LABELS The following symbols and labels are used throughout this &WARNING manual to indicate immediate or potential hazards. It is the Do not connect to or use any device that is not design- owner's responsibility to read and comply with all safety in- certified by Goodman for use with this unit.Serious formation and instructions accompanying these symbols. proVeffy damage, personal injury, reduced unit Failure to heed safety information increases the risk of prop- performance and/or hazardous conditions may result erty damage, product damage, personal injury or death. from the use of such non-approved devices. AWARNING &WARNING HIGH VOLTAGE! To prevent the risk of property damage, personal DISCONNECT ALL POWER BEFORE SERVICING. I injury, or death, do not store combustible materials or MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE I use gasoline or other flammable liquids or vapors in TO DO SO MAY CAUSE PROPERTY DAMAGE,PERSONAL I the vicinit;,of this unit. ; INJURY OR DEATH. AI A WARNING ONLY INDIVIDUALS MEETING THE REQUIREMENTS OF AN `ENTRY LEVEL TECHNICIAN';AT A MINIMUM,AS SPECIFIED BY THE AIR CONDITIONING,HEATING AND REFRIGERATION INSTITUTE(AHRI)MAY USE THIS INFORMATION.ATTEMPTING TO INSTALL OR REPAIR THIS UNIT WITHOUT SUCH BACKGROUND MAY RESULT IN PRODUCT DAMAGE, PERSONAL INJURY,OR DEATH. r 2 PRE-INSTALLATION INSTRUCTIONS . , Carefully read all instructions for the installation prior to in- stalling product. Make sure each step or procedure is un- derstood and any special considerations are taken into ac- ,: ;`;_ count before starting installation. Assemble all tools, hard- ware and supplies needed to complete the installation. Some items may need to be purchased locally. Make sure every- thing needed to install the product is on hand before start- ing. CARBON MONOXIDE POISONING HAZARD LOCATION Special Warning for Installation of Furnace or Air Handling Units in Enclosed Areas such as Garages,Utility Rooms or Parking Areas NOTE: Air handlers are designed for indoor installation only. Carbon monoxide producing devices(such as an automobile,space Gives special consideration to minimizing the length of refri - heater,gas water heater,etc.)should not be operated in enclosed areas p g g g such as unventilated garages,utility rooms or parking areas because of grant tubing when installingair handlers. Refer to Remote the danger of carbor,monoxide(CO)poisoning resulting from the exhaust emissions. If a furnace or air handier is installed in an enclosed area such Cooling/Heat Pump Service Manual TP-107 Long Line Set as a garage,utility room or parking area and a carbon monoxide producing device is operated therein,there must be adequate,direct outside Application R-410A for guidelines. The unit clearance from ventilation. a combustible surface may be 0". However, service clear- This ventilation is necessary to avoid the danger of CO poisoning which ance is to take precedence. In addition allow a minimum of can occur if a carbon monoxide producing device continues to operate in 24" in front of the unit for service clearance. the enclosed area. Carbon monoxide emissions can be(re)circulated throughout the structure if the furnace or air handler is operating in any mode. If the unit is located in an area with high ambient tempera- CO can cause serious illness including permanent brain damage or death. ture and/or high humidity, the air handler may be subject to nuisance sweating of the casing. On these installations, a s,ozss-z,s wrap of 2" fiberglass insulation with a vapor barrier is rec- ommended. CODES fie REGULATIONS Do not install the air handler in a location that violates the This product is designed and manufactured to comply with instructions provided with the condenser. national codes. Installation in accordance with such codes Consult all appropriate regulatory codes prior to determin- and/or prevailing local codes/regulations is the responsibil- ing final clearances.When installing this unit in an area that ity of the installer. The manufacturer assumes no responsi- may become wet, elevate the unit with a sturdy, non-porous bility for equipment installed in violation of any codes or regu- material. In installations that may lead to physical damage lations. (i.e. a garage) it is advised to install a protective barrier to The United States Environmental Protection- Agency prevent such damage. (EPA) has issued various regulations regarding the in- DUCTWORK troduction and disposal of refrigerants. Failure to fol- low these regulations may harm the environment and This air handler is designed for a complete supply and re- can lead to the imposition of substantial fines. Should turn ductwork system. you have any questions please contact the local office of the EPA. ® CAUTION If replacing an air handler, the system must be manufac- Do not operate this product without all the ductwork turer approved and Air Conditioning, Heating and Refrigera- attached. tion Institute (AHRI) matched. NOTE: Installation of un- To ensure correct system performance, the ductwork is to matched systems is strongly discouraged. be sized to accommodate 375-425 CFM per ton of cooling FEATURE s with the static pressure not to exceed .5" WC. Inadequate duct work that restricts airflow can result in improper pertor- This air handler is a part of the ComfortNeL family of prod- mance and compressor or heater failure. Ductwork is to be ucts. It may be installed as part of a "non-communicating" constructed in a manner that limits restrictions and main- system using a standard 24 VAC thermostat. However,with tains suitable air velocity. Ductwork is to be sealed to the the CTK0*AA ComfortNet thermostat kit,this air handler may unit in a manner that will prevent leakage. be installed as part of a digitally communicating system. The RETURN DUCTWORK ComfortNet system provides automatic airflow configuration, enhanced setup features, and enhanced diagnostics. It also DO NOT TERMINATE THE RETURN DUCTWORK IN AN reduces the number of thermostat wires to a maximum of AREA THAT CAN INTRODUCE TOXIC, OR OBJECTION- four and a minimum of two. ABLE FUMES/ODORS INTO THE DUCTWORK. The re- turn ductwork is to be introduced into the air handler bottom (upflow configuration). 3 RETURN AIR FILTERS ®WARNING , Each installation must include a return air filter. This filtering may be performed at the air handler or externally such as a HIGH VOLTAGE! return air filter grille. Air handlers mounted in the downflow To avoid property damage, personal injury or death orientation, including "B"series, require external filtering. A due to electrical shock,this unit MUST have an washable filter is available as an accessory.To ensure opti- uninterrupted, unbroken electrical ground.The mum performance frequent filter cleaning is advised. Refer electrical ground circuit may consist of an to Air Filter Accessnrytable for the appropriate filter. appropriately sized electrical wire connecting the ground lug in the unit control box to the building AVPTC Filter Number City Required electrical service panel. Other methods of grounding are permitted if performed in accordance with the National Electric Code 1830 FIL 36-42 1 (NEC)/American National Standards Institute (19" x 21") (ANSI)/National Fire Protection Association(NFPA)70 and local/state codes. In Canada,electrical grounding 3137 FIL 48-61 is to be in accordance with the Canadian Electric Code 4260 (21-1/2 x 23��) 1 (CSA)C22 1 BUILDING ELECTRICAL SERVICE INSPECTION Air Filter Accessories This unit is designed for single-phase electrical supply. DO ELECTRIC FEAT NOT OPERATE ON A THREE-PHASE POWER SUPPLY._ Measure the power supply to the unit. The supply voltage Refer to this manual in combination with the instructions pro- must be in agreement with the unit nameplate power re- vided with the heat kit for the correct installation procedure. quirements and within the range specified below. The air handlers listed in this manual do not have factory installed electric heat. Electric heat is available as an ac- cessory. If installing this option,the ONLY heat kits that can Nominal Input I Minimum Voltage Maximum Voltage be used are the HKR series. 208/240 187 253 NOTE: The Amana® brand EHK, ECK EDB, and EDK kits WIRE SIZING are NOT approved for use with these air handlers. Wire size is important to the operation of your equipment. HKR INSTALLATION Use the following check list when selecting the appropriate Follow instructions listed in Installation and Operating Instruc- wire size for your unit. tions shipped with the heat kit. • Wire size must carry the Minimum Circuit Ampac- ELECTR/CAL SUPPLY (MIRE AND MOP ity (MCA). • Refer to the NEC (USA) or CSA (Canada) for wire ® CAUTION sizing. The unit MCA for the air handler and the op- FIRE HAZARD! tional electric heat kit can be found on the unit Series To avoid the risk of property damage, personal injury and Rating Plate. or fire, use only copper conductors. Wire size allows for no more than a 2% voltage drop from the building breaker/fuse panel to the A WARNING - unit. HIGH VOLTAGE! Refer to the latest edition of the National Electric Code Disconnect ALL power before servicing. or in Canada the Canadian Electric Code when deter- Multiple power sources may be present. mining the correct wire size. The following table shows Failure to do so may cause property damage,personal injury or death. the current carrying capabilities for copper conductors rated at 750C with a 2% voltage drop. Use the table below to determine the voltage drop per foot of vari- ous conductors. 4 Maximum Allowable Length in Feet ®WARNING to Limit Voltage Drop to 2%* ALL WIRING MUST COMPLY WITH APPLICABLE LOCAL AND NATIONAL Wire Size Minimum Circuit Ampacity(MCA) CODES.TYPE AND LOCATION OF FUSED DISCONNECT SWITCHES)MUST (AWG) 10 1 15 20 25 1 30 35 1 40 45 COMPLY WITH ALL APPLICABLE CODES AND PROVIDE OVERCURRENT 14 75 50 37 NR NR NR NR NR PROTECTION AS SHOWN ON THE NAMEPLATE. 12 118 79 59 47 NR NR NR NR 10 188 125 95 75 63 54 NR NR 208/230 VOLT LINE CONNECTIONS 8 301 201 150 120 100 86 75 68 If heater kits will not be installed, remove the proper size 6 471 314 235 188 157 134 118 110 knockout for the electrical conduit connection. Connect elec- `Based on NEC 1996 trical conduit to the unit using two washers to make an ap- proved connection. MAXIMUM OVERCURRENT PROTECTION (MOP) The power supply wires must be connected to the red and Every installation must include an NEC (USA) or CEC black power wiring. Two wire nuts are provided in the bag (Canada) approved overcurrent protection device. Also, assembly for this connection. Wrap the wire nuts with elec- check with local or state codes for any special regional re- trical tape. (Insulated crimp type connectors, field supplied, may be substituted for the wire nuts and electrical tape pro- quirements. vided proper size connectors are used.) A ground wire MUST Protection can be in the form of fusing or HACR style circuit be connected to the ground lug inside the unit. breakers. The Series and Rating Plate can be used as a guide for selecting the MAXIMUM overcurrent device. AIR HANDLER ONLY (NON-HEAT KIT MODELS) NOTE: Fuses or circuit breakers are to be sized larger than The building supply connects to the stripped black and red the equipment MCA but not to exceed the MOP. wires contained in the air handler electrical compartment cav- ELECTRICAL CONNECTIONS ity. Aground screw is also contained in this area. Attach the supply wires to the air handler conductors as shown in the Consult the local power company and local codes before unit wiring diagram using appropriately sized solderless con- installing this unit. All wiring must be in accordance with the nectors or other NEC or CEC approved means. National Electrical Code as well as all local codes. Knock- outs have been provided on side and top of the cabinet for AIR HANDLER WITH NON-CIRCUIT BREAKER HEAT KITS the installation of the electrical conduit. If the knockouts on A terminal block is provided with the HKR kit to attach the the cabinet sides are used for electrical conduit, an adapter power supply and air handler connections. Follow the HKR ring must be used in order to meet UL1995 safety require- Installation Manual and wiring diagram for complete wiring ments. Use Minimum Circuit Ampacity and type of wire to details. determine proper wire size. The unit MUST be properly grounded. A ground lug is provided in the unit. AIR HANDLER WITH HEAT KITS CONTAINING A CIRCUIT Check all factory connections before connecting electrical BREAKER power to unit to ensure none were loosened or disconnected HKR models with a "C" suffix contain a circuit breaker(s). during shipping and handling. The air handler has a plastic cover on the access panel that will require either one or both sections to be removed to ak low the heat kit circuit breaker(s) to be installed. See the ®WARNING HKR Installation Instructions for further details. The air han- HIGH VOLTAGE! dler wires and supply wires are installed directly onto the TO PREVENT PERSONAL INJURY OR DEATH DUE TO HKR circuit breaker(s) as shown In the HKR Installation ELECTRICAL SHOCK,DISCONNECT THE ELECTRICAL Manual and wiring diagram. POWER BEFORE ELECTRICALLY CONNECTING THE UNIT. OPERATION ON 208 VOLT SUPPLY The unit transformer is factory connected for 240 V opera- tion. If unit is to operate on 208 V, disconnect the red wire ®WARNING from terminal 3 of the unit transformer and connect them to TO AVOID THE RISK OF FIRE OR EQUIPMENT DAMAGE,USE COPPER terminal 2 of the unit transformer. CONDUCTORS. LOW VOLTAGE WIRING Low voltage wiring connections are made at the top of the ®CAUTION cabinet. See the 24 Volt Thermostat Wiring section of this manual for typical low voltage wiring connections. A mini- TO AVOID THE RISK OF PERSONAL INJURY,WIRING TO THE UNIT MUST mum 18 AWG wire must be used for installations up to 100 BE PROPERLY POLARIZED AND GROUNDED. feet. 5 24 VOLT THERMOSTAT WIRING - NON-COMMUNICATING Typical Single-Stage Cool, . THERMOSTAT CONNECTIONS R C G w� Yi O Single-Stage Heat Heat Pump Thermostat NOTE: Wire routing must riot interfere with the circulator Air Handler _ blower operation or routine maintenance. 0 2O R C G w, Y, Y2 O ^�•� Integrated Control Module The air handler's integrated control module provides termi- nals for "Y1" and "Y2" and "W1" and "W2" thermostat con- R C wi Y O '� nections. This allows the air handler to support the systems ; NE ��Dehumidistat shown in the table below. Refer to the following figures for Remote Condensing Unit Ho [Optional] typical connections to the integrated control module. Ther- (Single-Stage HP) %% -; mostat wiring entrance holes are located in the top of the blower. Wire routing must not interfere with circulator blower Typical Single-Stage Beat Pump with Auxiliary/Emergency operation or routine maintenance. Heating COOLING HEAT PUMP HEATING ELECTRIC HEATING 1-STAGE ---- 1-or 2-STAGE R C G q w YtEea Two-Stage -St Heatool, 2-STAGE ---- 1-or 2-STAGE p Thermostat 1-STAGE 1-STAGE ---- Air Handler 2-STAGE 2-STAGE ---- OO R C G wt w Ytated Control Module 1-STAGE 1-STAGE 1-or 2-STAGE 2-STAGE 2-STAGE 1-or2-STAGEYt �% \ Dehumidistat NOTE: A removable plug connector is provided with the Remote Condensing Unit HO [Optional] control to make thermostat wire connections. This plug may (Two-Stage HP) be removed, wire connections made to the plug, and replaced. It is strongly recommended that multiple wires into a single terminal be twisted together prior to inserting Typical Two Stage Heat Pump heating and Auxiliary/ into the plug connector. Failure to do so may result in Emergency Heating intermittent operation. 24 VOLT DEHUMIDISTAT WIRING- NON-COMMUNICATING Typicai Single-Stage Cool, THERMOSTAT CONNECTIONS Single-Stage Heat Thermostat Place Jumper Between Y1 and O for Proper The optional usage of a dehumidistat allows the air handler's Dehumidificaticn Operation and Proper Ramping circulator blower to operate at a slightly lower speed during Profile Operation a combined thermostat call for cooling and dehumidistat call � for dehumidification. This lower blower speed enhances de- `�J(DR C G w, wz Y, Yz O _ Air Handler Integrated Control Module humidification of the conditioned air as it passes through the AC coil. For proper function, a dehumidistat applied to this ,- air handler must operate on 24 VAC and utilize a switch which R C Y 1 NE 11 opens on humidity rise. Remote Condensing Unit ``� HO Dehumidistat To install/connect a dehumidistat: (Single-Stage AC) [Optional] 1. Turn OFF power to air handler. Typical Single-Stage Cooling with Single-Stage Heating 2. Secure the dehumidistat neutral wire(typically the white lead)to the screw terminal marked"DEHUM"on the air handler's integrated control module. Typical Two-Stage Cool, Place Jumper Between Y1 Two-Stage Heat Thermostat and O for Proper 3. Secure the dehumidistat hot wire (typically the black Dehumidification Operation lead) to the screw terminal marked "R" on the air R C G w, w Yt Yz and Profi leper Ra on g handler's integrated control module. MD@990 0 4. Secure the dehumidistat ground wire(typicallythe green D R C G w, w Y, Y2 O Air Handler Integrated Control Module lead) to the ground screw on the air handler. NOTE: Ground wire may not be present on all dehumidistats. 5. Turn ON power to air handler. 0R C Y2 i NEU �� Remote Condensing Unit ``� Ho /Dehumidistat (Two-Stage AC) [Optional] Typical Two-Stage Cooling with Two-Stage Heating 6 To enable the dehumidification function,move the dehumidi- IMPORTANT NOTE:Sensing bulbs are not permanently fication dipswitch from OFF to ON. See following figure. installed at the factory to prevent accidental damage N co during brazing. Be sure to follow this checklist step-by- Z Cn Cn step to ensure the sensing bulb is not damaged during oFOE �� installation. C 1. Loosen the 13/16 nut 1 TURN ONLY. No pressure loss Move to the ON W indicates possible leak. position to enable o D dehumidification 2. Remove the nut and discard the cap. 3. Follow the instructions on the caution label,and remove Dipswitches- Dehumidification Enable the two mounting screws on the lower access panel. REFRIGERANT L/NEs Then remove the lower access panel. 4. Remove the large front panel and remove the sensing b"VARNING bulb from suction manifold. TO PREVENT DAMAGE TO SENSING BULB, ENSURE BULB IS NOT NEAR This product i factory-shipped under pressure. Follow FLAME OR IN CONTACT WITH SUCTION LINE OR these instructionsons to prevent injury. MANIFOLD DURING BRAZING. WARNING 5. Use a tube cutter to remove the spin closure on the suction line. A quenching cioth is strongly recommended to prevent scorching or marring of the equipment finish when CAUTION welding close to the painted surfaces. Use brazing alloy of 5%minimum silver content. Excessive torque can cause orifices to stick. Use the proper torque settings when tightening orifices. TUBING PREPARATION All cut ends are to be round, burr free, and clean. 6. Replace sensing bulb to horizontal portion of suction Failure to follow this practice increases the chances line just inside cabinet. Place bulb parallel with suction for refrigerant leaks. The suction line is spun closed line between 10 o'clock and 2 o'clock position. Secure and requires pipe cutters to remove the closed end. bulb to line with strapping provided in literature enve- lope. Insulate sensing bulb to line with self-adhesive POST BRAZING insulation provided in the envelope. See the following figures for correct bulb placement and strapping infor- Quench all welded joints with water or a wet rag. mation. PIPING SIZE For the correct tubing size, follow the specification for the condenser/heat pump. REFRIGERANT BULB REFRIGERANT BULB MUST BE POSITIONED MUST BE POSITIONED ^` -^� BETWEEN 10&2 O'CLOCK SPECIAL INSTRUCTIONS BETWEEN 10&2 O'CLOCK This coil comes equipped with a thermostatic expansion . valve (TXV) for refrigerant management. ` IMPORTANT NOTE:Torch heat required to braze tubes of various sizes is proportional to the size of the tube.Tubes of smaller size require less heat to bring the tube to brazing temperature before adding brazing alloy.Applying too much heat to any tube can melt the tube. Service personnel must use the appropriate heat level for the size of the tube being brazed. NOTE: The sensing bulb must be permanently located. A NOTE: The use of a heat shield when brazing is heat shield, heat trap, or wet rag must be used during braz- recommended to avoid burning the serial plate or the finish ing to prevent damage to the TXV valve. on the unit. HEAT TRAP OR WET RAGS SHOULD BE USED TO PROTECT HEAT SENSITIVE COMPONENTS SUCH AS SERVICE VALVES AND TXV VALVES. 7 7. Replace access panels, suction line grommet, insula- RETURN AIR SIDE - tion and all screws. OF UNIT SUCTION LINE ACCESS REAR CHANNEL WITH SPIN CLOSURE PANEL BRACKET r. O c RUBBER \\� GROMMET ZEE COIL SUPPORT BRACKET ® COIL RETAINING Suction Line Grommet BRACKET AIRFLOW CONVERSIONS TIE BRACKET NOTE:The filter provision is not applicable ®OWNFLOW CONVERSION in THIS downflow application.Conversion to downflow MUST be performed in an area that Downflow Conversion-Conversion Preparation allows access to all sides prior to placing the air handler in 7. Install the zee coil supports and the wrapper stiffeners. its final location. To prevent the evaporator coil pan from g, Install the tie bracket. "sweating", a drain pan insulation (DPI) accessory kit is to be used when performing this conversion. NOTE: The DPI 9. Install the rear channel bracket. kit is not supplied with this product and is to be purchased separately. See the following Drain Pan Insulation Kit table 10.To prevent possible condensate "blow off'the insula- for the correct DPI kit. tion retainers are to be laid into the evaporator coil pan as shown. AVPTC Model Insulation Kit 1830 D PI36-42/20 3137 4260 DPI48-61/-20 0 4260 Drain Pan Insulation Kits Refer to Figures Downflow Conversion-Conversion Prepa- ration, Downflow Conversion - Insulation Retainers, and Downflow Conversion - Conversion Completion for the lo- cation of the components referenced in the following steps. RETA N R(BOTH Figure Downflow Conversion - Conversion Preparation il- Downflow Conversion-Insulation Retainers lustrates the new installation location for the removed com- ponents. To complete the conversion, slide the evaporator coil into the chassis and attach the three (3) access panels. 1. Before inverting the air handler, remove all access pan- els, the coil rear channel bracket, and the filter close- off panel. 2. Remove the evaporator coil and the horizontal drain pan. Discard horizontal drain pan. 3. Install the provided plastic plug into the vacated ac- cess panel. 4. Remove the two (2) zee coil support brackets and in- sulation retaining brackets. 5. Remove the tie bracket. 6. Install the DPI Insulation Kit onto the bottom of the drain pan. 8 WRAPPER INSULATION oo ° p JACKET _ �! � o o e DPIH PRIMARY KIT SECONDARY DRAIN d ZEE COIL DRAIN SUPPORT Horizontal Left-Hand Conversion \ 1. Remove two screws beside the liquid line on the lower WRAPPER access panels. Remove the(3)air handler access pan- STIFFENER els. DRAIN PAN INSULATION KIT 2. Remove the"T'shaped bracket that retains the evapo- rator coil. BLOWER 3. Slide out the evaporator coil and horizontal drain pan. ASSEMBLY 4. Remove the gasket from the horizontal pan drain con- nections. 5. Remove the oval shaped plastic plug from the left side Downflow Conversion-Conversion Completion access panel. Remove the oval shaped rubber gasket NOTE: When converted to downflow position the coil may seal from the lower right side access panel. protrude above the cabinet on some models. 6. The drain connections for the horizontal pan are sealed with a thin coating of plastic. Carefully knock out this HORIZONTAL CONVERSION plastic seal with a screwdriver and hammer. Note: The Dedicated Downflow models are not suitable for horizontal upper drain will become the secondary drain which application and must not be used for this type of installation. is mandatory in many municipalities . The only field modification required for conversion to "Hori- 7. Install the plastic plug removed in step 5 to the right zontal Right-Hand"is the removal of the plastic knockouts in side lower access panel and the oval shaped rubber the horizontal panel drain connections. To prevent the hori- gasket to the lower left access panel. zontal drain pan from sweating in high humidity applications, it is recommended that a horizontal drain pan insulation 8. Reinstall the evaporator coil with the horizontal panel (DPIH) accessory kit be used. NOTE: The DPIH insulation on the left side. Note: Push the assembly completely kit is not supplied with this product and should be purchased to the rear to ensure the engagement of the upflow pan separately. See Horizontal Drain Pan Insulation Kits table with the rear channel bracket. for the correct DPIH kit. 9. Install the "J" bracket (removed in step 2) to support AVPTC Model Insulation Kit the upflow pan to the tie channel. 1830 DPIH36-42 10.Attach all panels and the metering device. 3137 DPIH48-61 AVPTC MOTOR ORIENTATION 4260 If the unit is in the upflow position,there is no need to rotate the motor. If the unit is in the downflow position, loosen Horizontal Drain Pan Insulation Kits motor mount and rotate motor as shown in the AVPTC Mo- The following describes converting to"Horizontal Left-Hand". for Orientation figure below. Be sure motor is oriented with Conversion to downflow MUST be performed in an area that the female connections on the casing down. If the motor is allows access to all sides prior to placing the air handler in not oriented with the connections down, water could collect its final location. See Horizontal Left-Hand Conversion fig- in the motor and may cause premature failure. ure below. 9 FRONT VIEW SIDE VIEW Field experience has shown condensate.drain traps with an open vertical Tee between the air handler and the conden- sate drain trap can improve condensate drainage in some Ej O 0 applications, but may cause excessive air discharge out of a a the open Tee. Goodman® does not prohibit this type of drain but we also do not recommend it due to the resulting g D ` air leakage. Regardless of the condensate drain design used, it is the installer's responsibility to ensure the condensate drain system is of sufficient design to ensure proper con- densate removal from the coil drain pan. AVPTC Motor Orientation Drain CONDENSATE REmoVAL Connection The coil drain pan has a primary and an optional secondary t drain with 3/4" NPT female connections.The connectors re- Air Handler 2"MIN. quired can be 3/4" NPT male either PVC or metal pipe and — should be hand tightened to a torque of approximately 37 in- POSITIVE LIQUID lbs. to prevent damage to the drain pan connection. An in- SEAL REQUIRED 3"MIN. , sertion depth between .355 to.485 inches(3-5 turns)should AT TRAP \ be expected at this torque. Use the female(3/4 fpt)threaded fitting that protrudes outside of the enclosure for external Condensate Drain Trap connections. Use of a condensate removal pump is permitted when nec- 1. Ensure drain pan hole is NOT obstructed. essary. This condensate pump should have provisions for shutting off the control voltage should a blocked drain occur. 2. To prevent poiential sweating and dripping on to fin- A trap must be installed between the unit and the conden- ished space, it may be necessary to insulate the con- sate pump. densate drain line located inside the building. Use IMPORTANT NOTE: The evaporator coil is coated with oils Armaflex®or similar material. that may dissolve styrofoam and certain types of plastics. A Secondary Condensate Drain Connection has been pro- Therefore, a removal pump or float switch must not contain vided for areas where the building codes require it. Pitch the any of these materials. drain line 1/4"per foot to provide free drainage. Insulate drain Tip:Priming the"P"trap may avoid improper draining at the lines located inside the building to prevent sweating. Install initial installation and at the beginning of the cooling season. a condensate trap to ensure proper drainage. If the second- ary drain line is required, run the line separately from the When coils are installed above ceilings, or in other locations where damage from condensate overflow may occur, it is primary drain and end it where it can be easily seen. MANDATORY to install a field fabricated auxiliary drain pan NOTE: Water coming from this line means the coil primary under the coil cabinet enclosure. Drain lines from the auxil- drain is plugged and needs clearing. iary pan must be installed and terminated so that the home- owner can see water discharges. ,& CAUTION If secondary drain is not installed, the secondary AcHiEwNG 2% Low LEAKAGE RATE access must be plugged. Ensure that the Neoprene gasket with PSA remains intact on all surfaces that the access panels are secured to. These The installation must include a "P" style trap that is located surfaces are the entire length of the wrapper and areas be- as close as is practical to the evaporator coil. See Conden- tween the upper tie plate, upper and lower access panels. sate Drain Trap figure for details of a typical condensate line Be sure that upper access panel breaker insert gasket is "P"trap. intact and also flowrator gasket is installed on the lower ac- NOTE: Trapped lines are required by many local codes. In cess panel. An additional drain hole cover is required. the absence of any prevailing local codes, please refer to CIRCULATOR BLOWER the requirements listed in the Uniform Mechanical Building Code. This air handler is equipped with a multi-speed circulator A drain trap in a draw-through application prevents air from blower. This blower provides ease in adjusting blower being drawn back through the drain line during flan opera- speeds. The Specification Sheet applicable to your model tion thus preventing condensate from draining, and if con- provides an airflow table, showing the relationship between nected to a sewer line to prevent sewer gases from being airflow (CFM) and external static pressure (E.S.P.), for the drawn into the airstream during blower operation. proper selection of heating and cooling speeds. The heat- ing blower speed is shipped set at"21 kW", and the cooling blower speed is set at"D". These blower speeds should be 10 adjustdd by the installer to match the installation require- Tap A Tap B Tap C Tap D' ments so as to provide the correct electric heating CFM and OFF ON OFF ON OFF ON OFF ON correct cooling CFM. S1 S1 S1 ■0 S1 Use the CFM LED (green), adjacent to the integrated con- S2 0 S2 0 s F-7E S2 0 trol module electric heat connector to obtain an approximate airflow quantity. The green CFM LED blinks once for each 100 CFM of airflow. 1. Determine the tonnage of the cooling system installed I Cooling Air flow Speed Tap('indicates factoAsetting) with the air handler. If the cooling capacity is in BTU/hr Normal' +10% -10% Normal divide it by 12,000 to convert capacity to TONS. OFF ON (OFF ON OFF ON OFF ON Example: Cooling Capacity of 30,000 BTU/hr. 0 0 0 0 30,000/12,000 = 2.5 Tons 0 0 0 S3 S3 S3 ■� S3 2. Determine the proper air flow for the cooling system. s4 0 S4 0 s4 S4 �■ Most cooling systems are designed to work with air flows between 350 and 450 CFM per ton. Most manufactur- Air flow Adjust Taps('indicates factory setting) ers recommend an air flow of about 400 CFM per ton. Dipswitches-Cooling Airflow and Airflow Adjust Taps Example.: 2.5 tons X 400 CFM per ton = 1000 CFM T 6. The multi-speed circulator blower also offers several The cooling system manufacturer's instructions must be checked for required air flow. Any electronic air cleaners or custom ON/OFF ramping profiles. These profiles may other devices may require a specific airflow;consult installa- be used to enhance cooling performance and increase tion instructions of those devices for requirements. comfort level. The ramping profiles are selected using DIP switches 5 and 6. Refer to the following Dipswitches 3. Knowing the air handler model, locate the high stage -Cooling Airflow Ramping Profiles figure for switch po- rooling air flow charts in the Specification Sheet appli- sitions and their corresponding taps. Refer to the bullet cable to your model. Look up the cooling air flow de- points below for a description of each ramping profile. termined in step 2 and find the required cooling speed Verify profile selection by counting the green CFM LED and adjustment setting. blinks and timing each step of the ramping profile. Example: An AVPTC183014 air handler installed with Profile A provides only an OFF delay of one (1) minute a 2.5 ton air conditioning system. The air flow needed at 100% of the cooling demand airflow. is 1000 CFM. Looking at the cooling speed chart for AVPTC183014, find the air flow closest to 1000 CFM. A cooling airflow of 1000 CFM can be attained by set- OFF - - ,00%cFM- — - - 100%CFM OFF ting the cooling speed to"C'and the adjustment to "0" — Cooling Demand -- ----1 min (no adjustment). �i 4. Locate the blower speed selection DIP switches on the Profile B ramps up to full cooling demand airflow by integrated.control module. Select the desired"cooling" first stepping up to 50% of the full demand for 30 sec- speed tap by positioning switches 1 and 2 appropri- onds. The motor then ramps to 100% of the required ately. Select the desired "adjust" tap by positioning airflow. A one (1) minute OFF delay at 100% of the switches 3 and 4 appropriately. Refer to the following cooling airflow. Dipswitches - Cooling Airflow and Airflow Adjust Taps figure for switch positions and their corresponding taps. Verif CFM b counting the number of times the green - 100%cFM - 100%-CFM - y y g g —50%CFM OFF CFM LED blinks. OFF e-1/2 min--► --1 min ---� 5. Continuous fan speed is 300%of the air handler's maxi- mum airflow capability. --c°°'i°g Demand Example: If the air handler's maximum airflow capabil- Profile C ramps up to 82% of the full cooling demand ity is 2000 CFM, the continuous fan speed will be 0.30 airflow and operates there for approximately 71/2 min- x 2000 CFM = 600 CFM. utes. The motor then steps up to the full demand air- flow. Profile C also has a one (1) minute 100% OFF delay. OFF — 82%CFM--- — 100%CFM — 100%CFM OFF 7 1/2 min 1 min ----------- Cooling Demand -- 11 • Profile D ramps up to 50%of the demand for 1/2 minute, HEAT KIT NOMINAL kW then ramps to 82% of the full cooling demand airflow CFM and operates there for approximately 7 1/2 minutes. 3 5 6 8 1 10 15 20 21 The motor then steps up to the full demand airflow. 600 18 28 35 41 ®� Profile D has a 1/2 minute at 50% airflow OFF delay. 800 13 21 26 31 42 1000 11 17 21 25 34 50 _ 1200 9 14 18 21 28 42 56 62 OFF 5o%cFM. 62%CFM 100% 50%CF CFM M OFF 1400 8 12 15 18 24 36 48 53 1!2 min —71/2 min— —1/2 min 1600 7 10 13 15 21 31 42 46 Cooling Demand 1800 6 9 12 f_L4_ 19 28 37 41 2000 5 8 11 12 17 25 34 37 Tap A Tap B Tap C Tap D' 230/1/60 Supply Voltage-Temperature Rise Table OF OFF ON OFF ON OFF ON OFF ON S5 0 S5 � S5 � S5 HEAT KIT NOMINAL kW S6 0 S6 EK] S6 0 CFM S6 3 1 5 1 6 8 10 15 20 21 600 17 27 34 39 800 13 20 25 30 40 1000 10 16 20 24 32 48 Cooling Air flow Ramping Profiles('indicates factory setting) 1200 8 13 17 20 27 40 53 59 Dipswitches-Cooling Airflow Ramping Profiles 1400 7 11 14 17 23 34 46 511600 6 10 13 15 20 30 40 44 7. If an electric heater kit has been installed, determine 1800 6 9 11 13 18 27 36 39 the heater kilowatt (kW) rating. Find the heater size in 2000 5 8 10 12 16 24 32 35 the table below. Set dip switches 9, 10, and 11 for the installed heater as shown in the Dipswitches- Electric 220/1/60 Supply Voltage-Temperature Rise Table OF Heat Airflow figure below. The adjust setting (already established by the cooling speed selection) also ap- HEAT KIT NOMINAL kW plies to the electric heater kit airflow. Thus,the electric CFM 3 5 6 8 1 10 15 1 20 21 heater airflow is adjusted by the same amount. Verify 600 16 25 32 37 MM selected CFM by counting the green CFM LED blinks. 800 12 19 24 38 38 1000 10 15 19 22 30 46 M ELECTRIC TEAT TEMPERATURE RISE: 1200 8 13 16 19 25 38 51 56 The heating mode temperature rise is dependent upon the 1400 7 11 14 16 22 33 43 48 system airflow,the supply voltage,and the heat kit size(kW) 1600 6 9 12 14 19 28 38 42 selected. Use the supply voltage/temperature rise tables 1800 5 8 11 12 17 25 34 37 below to determine the temperature rise (°F). 2000 5 8 10 11 15 23 30 34 208/1/60 Supply Voltage-Temperature Rise Table OF a 21 kW' 20 kW 15 kW 10 kW 8 kW 6 kW 5 kW 3 kW OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON S9 S9 S9 89 S9 S9 S9 S9 S10 S10 RE] S10 E9 S10 S10S10 S10 S10 - SillS11 S11 0 S11 S11 FI]l S11 S11 S11 Electric Heating Air Flow("indicates factory setting) NOTE: Upon start up in communicating mode the circuit board will display a"1 Flash"error code on the diagnostic LED and an"Ec"HTR TO LARGE error at the communicating display.This is an indication that the dip switches on the control board need to be configured in accordance with the Electric Heating Airflow Table on the following page of this manual. Configuring the dip switches and resetting power to the unit will clear the error code. 12 NOTE: For installations not indicated in the preceding NOTE: The Temperature Rise Tables can also be used to Temperature Rise Tables,the following formula is to be used: determine the air handler airflow delivery. When using these TR = (kW x 3412) x (Voltage Correction) x (1.08 x CFM) tables for this purpose set the room thermostat to maximum Where: TR = Temperature Rise heat and allow the system to reach steady state conditions. kW = Heater Kit Actual kW Insert two thermometers,one in the return air and one in the 3412 = Btu per kW supply air. The temperature rise is the supply air temperature Voltage Correction =.96 (230 Supply Volts) minus the room air temperature. =.92 (220 Supply Volts) Use HKR specification sheets to determine the HKR avail- =.87 (208 Supply Volts) able for a given air handler. 1.08 = Constant CFM = Measured Airflow Speed Selection Dip Switches Cooling/Heat Pump Airflow Table Cool Adjust Low High Selection Selection Model Tap Stage Stage Switches Switches Cool Cool Tap 1 2 TRIM 3 4 A 420 630 A OFF OFF 0% OFF OFF AVPTC183014* B 560 840 B ON OFF +10% ON OFF C 700 1040 C OFF ON 10% OFF ON A 410 610 D ON ON 0% ON ON AVPTC313714* B 560 830 TO SET AIRFLOW: C 700 1040D 830 1240 1.Select appropriate model from Cooling/Heat Pump AirflowTabie. A 810 1210 Based on desired Airflowf or your application select corresponding tap (A,B,C or D).Set dip switches 1&2 to the appropriate ON/OFF AVPTC426014* B 940 1410 positions. C 1050 1560 2.Select appropriate Airflow adjustment factor for application D 1210 1800 (0%.+10%,-10%). Set dip switches 3&4 to the appropriate ON/OFF positions. NOTE:Airflow data shown applies to noncommunicating mode operation only.For a fully 3.If installed with HeaterKit communicating system,please see the outdoor unit's installation instructions for cooling and heat Using Electric Heat Airflow Table,set dip switches 9,10 and 11 to the pump airflow data See ComfordVet-System-Airflow Consideration section for details. appropriate ON/OFF positions based on Heater kit installed. ff installed without Heater Kit: Ensure dip switches 9,10 and 11 are set to a valid heater kit selection. Electric Heat Airflow Table Example:The only valid heater kits for AVPTC183014*applications are 3,5,6,8 and 10 W. Htr kW 9 10 11 AVPTC AVPTC AVPTC Failure to do so will result ir.a Heater Kit error code. 183014* 313714* 426014* TO SET COMFORT MODE: 3 ON ON ON 630 610 600 Select desired Comfort Mode profile(see profiles above).Set switches 5 O N O N OFF 730 710 680 5 and 6 to the appropriate ON/OFF positions. 6 O N OFF O N 840 840 790 Profile 8 ON OFF OFF 1080 1060 990 Selection Switches 10 OFF ON O N 1270 1260 1190 Profiles Pre-Run Short-Run Off Delay 5 6 15 OFF ON OFF NR 1470 139020 OFF OFF ON NR NR 1580 A ------- ------- 60 sec/100% OFF OFF B ------- 30 sec/50% 60 seG100% ON OFF 21 OFF OFF OFF NRJ NR 1580 C ------- 7.5 mins/82% 60 sec/100% OFF ON NOTE:Airflow data shown applies to the emergency heat mode(electric heat only)in either non- D 30 sec/501/6 7.5 mins/82% 30 sec/501% ON ON communicating mode operation or fully communicating mode operation. NOTE:Airflow blink codes are approximations of actual airflow. Heat Kit Selection MODELS HKR-03* HKR-05*/-05C* HKR-06* HKR-08*/-08C* HKR-10*/-10C* HKR-15C HKR-20C HKR-21C AVPTC183014A* X X X X1 X1 AVPTC313714A* X X X X1 X1 X2 AVPTC426014A* X X X X X X X3 X3 * Revision level that may or may not be designated. C Circuit breaker option. NOTE: When 8kW and 10kW heat kits are used with an AVPTC1830 and AVPTC3137,matched with 2-ton outdoor unit,see Note 1 below. Set Heater Kit dip switches 9,10 and 11 to 6kW setting(9-ON,10-OFF,I1-ON)to obtain 840 CFM. 2 This heater kit can only be used for'1000 CFM or higher'applications. 3 This heater kit can only be used for'1200 CFM or higher'applications. 13 TROUBLESHOOTING FAULT RECALL ' The integrated control module is equipped with a momen- ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS tary push-button switch that can be used to display the last NOTE: Discharge body's static electricity before touching six faults on the red diagnostic LED. The control must be in unit. An electrostatic discharge can adversely affect electrical Standby Mode(no thermostat inputs)to use the feature. De- components. press the push-button for approximately two seconds and Use the following precautions during air handler installation less than five seconds. The LED display will then display and servicing to protect the integrated control module from the six most recent faults beginning with the most recent damage. By putting the air handler, the control, and the fault and decrementing to the least recent fault. The faults person at the same electrostatic potential, these steps will may be cleared by depressing the button for greater than help avoid exposing the integrated control module to elec- five seconds. trostatic discharge. This procedure is applicable to both in- NOTE: Consecutively repeated faults are displayed a stalled and uninstalled (ungrounded) blowers. maximum of three times. Example:A clogged return air filter 1. Disconnect all power to the blower. Do not touch the causes the air handler's motor to repeatedly enter a limiting integrated control module or any wire connected to the condition. The control will only store this fault the first three control prior to discharging your body's electrostatic consecutive times the fault occurs. charge to ground. COMFORTNET' SYSTEM 2. Firmly touch a clean, unpainted, metal surface of the OVERVIEW modular blower near the control. Any tools held in a person's hand during grounding will be discharged. The ComfortNet system is a system that includes a ComfortNet compatible air handler and air conditioner or heat 3. Service integrated control module or connecting wiring pump with a CTKO'AA thermostat. Any other system con- following the discharge process in step 2. Use caution figurations are considered invalid ComfortNet systems and not to recharge your body with static electricity; (i.e.,do must be connected as a traditional (or non-communicating) not move or shuffle your feet,do not touch ungrounded system (see Electrical). objects, etc.). If you come in contact with an un- grounded object, repeat step 2 before touching control A ComfortNet heating/air conditioning system differs from a or wires. non-communicating/traditional system in the manner in which 4. Discharge your body to ground before removing a new the indoor unit,outdoor unit and thermostat interact with one control from its container. Follow steps 1 through 3 if another. In a traditional system,the thermostat sends com- mands to the indoor and outdoor units via analog 24 VAC new controls to their containers before touching any signals. It is a one-way communication path in that the in- ungrounded object. door and outdoor units typically do not return information to the thermostat. DIAGNOSTIC CHART On the other hand, the indoor unit, outdoor unit, and ther- mostat comprising a ComfortNet system"communicate"digi- ®WARNING tally with one another. It is now a two-way communications HIGH VOLTAGE! path. The thermostat still sends commands to the indoor TO AVOID PERSONAL INJURY OR DEATH DUE TO and outdoor units. However, the thermostat may also re- ELECTRICAL SHOCK,DISCONNECT ELECTRICAL POWER quest and receive information from both the indoor and out- jW door units. This information may be displayed on the BEFORE PERFORMING ANY SERVICE OR MAINTENANCE. ComfortNet thermostat. The Indoor and outdoor units also Refer to the Troubleshooting Chart at the end of this manual interact with one another. The outdoor unit may send com- for assistance in determining the source of unit operational mands to or request information from the indoor unit. This problems. The red diagnostic LED blinks to assist in trouble- two-way digital communications between the thermostat and shooting the unit. The number of blinks refers to a specific subsystems (indoor/outdoor unit) and between subsystems fault code. is the key to unlocking the benefits and features of the ComfortNet system. Two-way digital communications is accomplished using only two wires. The thermostat and subsystem controls are pow- ered with 24 VAC Thus, a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system. 14 AIRFLOW CONSIDERATION In continuous fan mode, the CTKO*AA thermostat provides Airflow demands are managed differently in a fully commu- the airflow demand.The thermostat may be configured for a nicating system than they are in a non-communicating wired low,medium,or high continuous fan speed.The low,medium, system. The system operating mode(as determined by the and high fan speeds correspond to 25%, 50% and 75%, thermostat) determines which unit calculates the system respectively,of the air handlers'maximum airflow capability. airflow demand. If the indoor unit is responsible for deter- During continuous fan operation,the thermostat sends a fan mining the airflow demand, it calculates the demand and request along with the continuous fan demand to the air sends it to the ECM motor. If the outdoor unit or thermostat handler. The air handler, in turn, sends the demand to the is responsible for determining the demand, it calculates the ECM motor. The ECM motor delivers the requested demand and transmits the demand along with a fan request continuous fan airflow. to the indoor unit. The indoor unit then sends the demand CTKO*AA WIRING to the ECM motor. The table below lists the various ComfortNet systems, the operating mode, and airflow de- NOTE: Refer to section Electrical Connections for 208/230 mand source. volt line connections to the air handler. NOTE: A removable plug connector is provided with the System Operating control to make thermostat wire connections. This plug may System Mode Airflow Demand Source be removed, wire connections made to the plug, and replaced. It is strongly recommended that multiple wires Cooling Air Conditioner into a single terminal be twisted together prior to inserting into the plug connector. Failure to do so may result in Air Conditioner+ Heating Air Handler intermittent operation. Air Handler Typical 18 AWG thermostat wire may be used to wire the Continuous Fan Thermostat system components. One hundred (100) feet is the maxi- mum length of wire between indoor unit and outdoor unit, or Cooling Heat Pump between indoor unit and thermostat. Heat Pump Heating FOUR-WIRE INDOOR AND OUTDOOR WIRING Heat Pump Only Typical wiring will consist of four wires between the indoor Heat Pump+Air HP+Electric Heat >of Heat Pump or Air unit and outdoor unit and between the indoor unit and ther- Handler Strips Handler Demand mostat. The required wires are: (a) data lines, 1 and 2; (b) Electric Heat Strips thermostat"R" (24 VAC hot) and "C" (24 VAC common). Only Air Handler CTKO*AA Continuous Fan Thermostat 12 R C Thermostat For example,assume the system is a heat pump matched 1 2 R C ComfortNet Ty' CompatibleAir Handler with an air handler. With a call for low stage cooling,the Integrated Control Module heat pump will calculate the system's low stage cooling airflow demand. The heat pump will then send a fan 1 2 R C ComfortNet Compatible AC/HP request along with the low stage cooling airflow demand Integrated Control Module to the air handler. Once received,the air handler will send the low stage cooling airflow demand to the ECM motor. system Wiring Using Four-Wires The ECM motor then delivers the low stage cooling Two-WIRE OUTDOOR, FoUR-WIRE INDOOR WIRING airflow. See the applicable ComfortNet air conditioner or Two wires only may be utilized between the indoor and out- heat pump installation manual for the airflow delivered door units. For this wiring scheme, only the data lines, 1 during cooling or heat pump heating. and 2, are required between the indoor and outdoor units. A 40VA,208/230 VAC to 24 VAC transformer must be installed in the outdoor unit to provide 24 VAC power to the outdoor unit's electronic control. The transformer is included with the CTKO*AA kit. See kit instructions for mounting and wir- ing instructions. Four wires are required between the indoor unit and thermostat. 15 CTKO;AA Red communications LED — Indicates the status of 1 2 R C Thermostat the network. The table below indicates the LED sta- ComfortNet Compatible tus and the corresponding potential problem. 1 2 R C Air Handler Integrated Green receive LED — Indicates network traffic. The Optional Control Module 40VA Transformer table below indicates the LED status and the corre- (included in 2 R C ComfortNet Compatible sponding potential problem. CTKO-AA kit) AC/HP Integrated Control Module • Learn button — Used to reset the network. Depress 208/230 VAC 24 VAC the button for approximately 2 seconds to reset the network. SYSTEM TROUBLESHOOTING System Wiring using Two-Wires between Air Handler and AC/HP and Four-Wires between Air Handler and Thermostat NOTE: Refer to the instructions accompanying the DOMFORTNETTI SYSTEM ADVANCED FEATURES ComfortNet compatible outdoor AC/HP unit for Refer to the communicating thermostat installation manual troubleshooting information. for information on accessing advanced features and menus. Refer to the Troubleshooting Chart at the end of this manual for a listing of possible air handler error codes, possible DIAGNOSTICS causes and corrective actions. Accessing the air handler's diagnostics menu provides ready START-UP PROCEDURE access to the last six faults detected by the air handler. Faults are stored most recent to least recent. Any consecutively Prior to start-up, ensure that all electrical connections repeated fault is stored a maximum of three times. Example: are properly sized and tightened. A clogged return air filter causes the air handler's motor to repeatedly enter a limiting condition. The control will only All panels must be in place and secured. For Air Tight store this fault the first three consecutive times the fault oc- application, neoprene gasket must be positioned at curs. Navigate to the diagnostics menu as described above prescribed locations to achieve 2% leakage. in Accessing and Navigating the Advanced Features Menus. Tubing must be leak free. NOTE: It is highly recommended that the fault history be Unit should be elevated, trapped and pitched to allow cleared when performing maintenance or servicing the air for drainage. handler. NETWORK TROUBLESHOOTING Low voltage wiring is connected. NOTE: Indoor Unit BIAS and TERMINATION Dipswitches Auxiliary drain is installed when necessary and pitched are factory set and should not be changed. to allow for drainage. • Drain pan and drain tubing has been leak checked. < < W o . Return and supply ducts are sealed. o Unit is elevated when installed in a garage or where C7 U) U) flammable vapors may be present. Dipswitches- Indoor Unit BIAS and TERMINATION Unit is protected from vehicular or other physical dam- The ComfortNet system is a fully communicating system, age. and thus, constitutes a network. Occasionally the need to Return air is not obtained from any areas where there troubleshoot the network may arise. The integrated air han- may be objectionable odors,flammable vapors or prod- dler control has some on-board tools that may be used to ucts of combustion such as carbon monoxide (CO), troubleshoot the network. These tools are: red communica- which may cause serious personal injury or death. tions LED, green receive (Rx) LED, and learn button. Refer to the Communications Troubleshooting Chart at the end of this manual for error codes, possible causes and corrective actions 16 REGULAR MAINTENANCE NOTE: THESE INSTRUCTIONS ARE SPECIFICALLY FOR AVPTC MODELS. DO NOT USE THESE DIAGRAMS FOR &WARNING ANY OTHER MODELS. SEE SEPARATE INSTALLATION HIGH VOLTAGE! AND OPERATING INSTRUCTIONS FOR ATUF, ARUF, Disconnect ALL power before servicing or ARPT, ADPF, AND ASPF MODELS. installing this unit. Multiple power sources may �,A_ be present. Failure to do so may cause property NOTICE: THIS PRODUCT CONTAINS ELEC- damage, personal injury or death. T RONIC COMPONENTS WHICH REQUIRE A DEFI- The only item to be maintained on a regular basis by the NITE GROUND. PROVISIONS ARE MADE FOR user is the circulating air filter(s). Filter should be cleaned or CONNECTION OF THE GROUND. A DEDICATED replaced regularly. A certified service technician must per- GROUND FROM THE MAIN POWER SUPPLY OR form all other services. AN EARTH GROUND MUST BE PROVIDED. 17 AIR HANDLER ADVANCED FEATURES MENUS CONFIGURATION Submenu Item Indication (for Display Only; not User Modifiable) Electric Heat Size (HTR KW) Displays the size in kW of the selected electric heaters. Motor HP (1/2, 3/4, or 1 MTR HP) Displays the air handler indoor blower motor horsepower. Heat ON Delay (HT ON) Displays the electric heat indoor blower ON delay. Heat OFF Delay (HT OFF) Displays the electric heat indoor blower OFF delay. ..,DIAGiOSTI.CS Submenu Item Indication/User Modifiable Options Comments Fault 1 (FAULT#1) Most recent fault For display only Fault 2 (FAULT#2) Next most recent fault For display only Fault 3 (FAULT#3) Next most recent fault For display only Fault 4 (FAULT#4) Next most recent fault For display only Fault 5 (FAULT#5) Next most recent fault For display only Fault 6 (FAULT#6) Least recent fault For display only Clear Fault History (CLEAR) NO or YES Selecting"YES"clears the fault history NOTE: Consecutively repeated faults are shown a maximum of 3 times IDE_NTIFICATIOI`. . Submenu Item Indication (for Display Only; not User Modluvab!a) Model Number (MOD NUM) Displays the air handler model number Serial Number (SER NUM) Displays the air handler serial number (Optional) Software (SOFTWARE) Displays the application software revision Submenu Item User Modifiable Options Comments Heat Airflow Trim (HT -10%to+10%in 2%increments, Trims the electric heating airflow by the TRM) default is 0% selected amount. STATUS , Submenu Item Indication (for Display Only; not User Modifiable) Mode (MODE) Displays the current air handler operating mode CFM (CFM) Displays the airflow for the current operating mode 18 COMMUNICATIONS TROUBLESHOOTING CHART LED LED Indication Possible Causes Corrective Action(s) Notes&Cautions Status Off a Normal condition • None • None • None 1 Flash o Communications • Communications • Depress Learn Button • Depress once Failure Failure . Verify that bus BIAS quickly for a power- Red and TERM up reset Communications dipswitches are in the • Depress and hold LED ON position. for 2 seconds for an out-of-box reset 2 Flashes • Out-of-box reset e Control power up . None • None • Learn button de ressed Off . No power e No power to air • Check fuses and • Turn power OFF e Communications handler circuit breakers; prior to repair error • Open fuse replace/reset o Communications error = Replace blown fuse = Check for shorts in low voltage wiring in air handler/system • Reset network by depressing learn button • Check data 1/data 2 voltages 1 Steady No network found • Broken/disconnected • Check • Turn power OFF Flash data wire(s) communications prior to repair • Air handler is installed wiring (data 1/data 2 . Verify wires at as a non- wires) terminal blocks are communicating/ • Check wire securely twisted traditional system connections at together prior to terminal block inserting into Green Receive e Verify air handler terminal block LED installation type non- e yp ( Verify datal and communicating/ data voltages as traditional or described above communicating) • Check data 1/data 2 voltages Rapid e Normal network • Control is"talking"on • None None Flashing traffic network as expected On Solid • Data 1/Data 2 • Data 1 and data 2 • Check = Turn power OFF miss-wire wires reversed at air communications prior to repair handler,thermostat, wiring (data 1/data 2 • Verify wires at or ComfortNetTM wires) terminal blocks are compatible outdoor . Check wire securely twisted AC/HP connections at together prior to • Short between data 1 terminal block inserting into and data 2 wires . Check data 1/data 2 terminal block . Short between data 1 voltages Verify data1 and nr data 2 wires and R data voltages as (24VAC)or C(24VAC described above common 19 Symptoms ol'Abnornial Operation (Communicating& rho _ Faidt Ibilly PossiMe Cause. trrective Actions • LED dis la is ON continuous) ON• Electric heaters fail to energize on a call for I Flash Normal operation None one Normal operation None • Normal o eration I�m Heater kit selected via HTR TOO Ee • Heater kit selected via . Verify electric heat dipswitch • Turn power OFF prior to repair. ` W 1 or Auxiliary/Emergency heat dipswitches is too large LARGE dipswitches is too large for heater settin s• Integrated control module LED display g Use memory card for the specific p Y for heater kits specified kits in shared data set . Verify the installed electric model r provides the indicated code. n shared data set • ComfortNet thermostatt"Call For Service" heater is valid for the air handler. . Insert memory card BEFORE m Ca Check nameplate or y icon illuminated P turning power ON. Memory card • ComfortNet thermostat scrolls"Check Air Specification Sheet applicable to may be removed after data is Handler"message your model*for allowable heater loaded. 0 kit(s). • Turn power OFF before removing • Verify shared data set is correct memory card. 0 for the specific model. Re- . Error code will be cleared once populate data using correct data is loaded. memory card if required. `^ • Electric heat airflow is higher than 1 Flash Heater kit selected via HTR TOO Ec Heater kit selected via • Verify electric heat dipswitch • Turn power OFF prior to repair. �I expected on a call for W 1 or dipswitches is too small SAYALL dipswitches is too small for heater settings A Auxiliary/Emergencyheat g Use memory card for the specific `1 for heater kits specified kits in shared data set Verify the installed electric model. d • Integrated control module LED display in shared data set provides the indicated error code. heater is valid for the air handler. . Insert memory card BEFORE Check nameplate or P turning power ON. Memory card Specification Sheet applicable to may be removed after data is your model*for allowable heater loaded. y kit(s). • Verify shared data set is correct • Turn power OFF before removing for the specific model. Re- memory card. populate data using correct . Error code will be cleared once memory card if required, data is loaded. • Electric heat airflow is higher than I Flash Heater kit selected via NO HTR Ec Heater kit selected via • Verify electric heat dipswitch . Turn power OFF prior to repair. expected on a call for W 1 or dipswitches does not MATCH dipswitches is doesn't match settings Suxilia /Emer genc heat g Use memory card for the specific rY b Y heater kits specified in heater kits in shared data set . Verify the installed electric model. • Integrated control module LED display shared data set provides the indicated error code. heater is valid for the air handler. . Insert memory card BEFORE N Check nameplate or turning power ON. Memory card 0 Specification Sheet applicable to may be removed after data is your model*for allowable heater loaded. kit(s). • Turn power OFF before removing • Verify shared data set is correct memory card. for the specific model. Re- • Error code will be cleared once populate data using correct data is loaded. memo card ifre uired. • No air handler operation. 5 Flashes O en Fuse Not Nut P • Short in low voltage wiring Locate and correct short in low . Turn power OFF prior to repair. • Integrated control module LED display Displayed ""`Y" voltage wiring • Replace fuse with 3-amp provides the indicated error code. • ComfortNet thermostat displays"Battery automotive type Power" • Air handler fails to operate None No 208/230 volt power INTERNAL EE . Manual disconnect switch OFF or Assure 208/230 volt and 24 volt • Turn power OFF prior to repair. • Integrated control module LED display to air handler or no 24 FAULT 24 volt wire improperly power to air handler and • Replace integrated control provides no signal. volt power to integrated connected or loose integrated control module. module fuse with 3A automotive • ComfortNet thermostat"Call for Service" control module Blown fuse or circuit breaker • Check integrated control module fuse. icon illuminated • Blown fuse or circuit • Integrated control module has an fuse(3A). Replace if necessary. • Replace integrated control • ComfortNet thermostat scrolls"Check Air breaker internal fault • Check for possible shorts in module with correct replacement Handler"message . Integrated control 208/230 volt and 24 volt circuits. part module has an internal Repair as necessary. . Read precautions in"Electrostatic fault. • Replace bad integrated control Discharge"section of manual. module. Symptoins'ol'AbnormalOperilimi Diagnostic/StatusCoin fortNet only Possible Causes Correc(ive Actions Notes �Cautions • Air handler fails to operate. 9 Flashes Data not yet on network. NO NET d0 Air handler does not contain any • Populate shared data set using • Turn power OFF prior to O • Integrated control module LED display DATA shared data. memory card. repair provides indicated error code. • Use memory card for the W • ComfortNet thermostat"Call for Service" specific model. icon illuminated. • Insert memory card • ComfortNet thermostat scrolls"Check Air BEFORE turning power Handler"message. ON. Memory card maybe .� removed after data is 0 loaded. O • Turn power OFF before removing memory card. zi • Error code will be cleared once data is loaded. • Operation different than expected or no I 1 Flashes • Invalid memory card INVALID d4 Shared data set on memory card • Verify shared data set is correct • Turn power OFF prior to ^ operation. data. MC DATA has been rejected by integrated for the specific model. Re- repair ` • Integrated control module LED display control module populate data using correct • Use memory card for the Z provides indicated error code. memory card if required. specific model. n • ComfortNet thermostat"Call for Service" . Insert memory card icon illuminated. BEFORE turning power y • ComfortNet thermostat scrolls"Check Air ON. Memory card maybe Ilandler"message. removed after data is loaded. Turn power OFF before removing memory card. • Error code will be cleared once data is loaded. N • Air handler fails to operate. 6 Flashes • Circulator blower motor MOTOR b0 Loose wiring connection at • Tighten or correct wiring • Turn power OFF prior to • Integrated control module LED display is not running when it NOT RUN circulator motor power leads or connection. repair provides indicated error code, should be running. circulator motor power leads • Check circulator blower motor. • Replace circulator in • ComfortNet thermostat"Call for Service" disconnected. Replace if necessary. with correct replacement icon illuminated. • Failed circulator blower motor. part. [� • ComfortNet thermostat scrolls"Check Air Handler"message. • Air handler fails to operate. 6 Flashes • Integrated control MOTOR bl Loose wiring connection at • Tighten or correct wiring • Turn power OFF prior to • Integrated control module LED display module has lost COMM circulator motor control leads. connection. repair provides indicated error code. communications with • Failed circulator blower motor. • Check circulator blower motor. • Replace circulator motor • ComfortNet thermostat"Call for Service" circulator blower motor. • Failed integrated control module. Replace if necessary. with correct replacement icon illuminated. ComfortNet thermostat scrolls"Check Air • Check integrated control module. part. G • Replace if necessary. • Replace integrated control Handler"message. module with correct replacement part. • Air handler fails to operate. 6 Flashes Circulator blower motor MOTOR b2 • Incorrect circulator blower motor • Verify circulator blower motor • 'rum power OFF prior to • Integrated control module LED display horse power in shared MISMATCH in air handler. horse power is the same repair provides indicated error code. data set does not matcli • Incorrect shared data set in specified for the specific air • Replace motor with correct • ComfortNet thermostat"Call for Service" circulator blower motor integrated control module. handler model. Replace is replacement part. icon illuminated. horse power. necessary. • Use memory card for the • ComfortNet thermostat scrolls"Check Air Verify shared data set is correct specific model Handler"message. for the specific model. Re- • Insert memory card populate data using correct BEFORE turning power memory card if required. ON. Memory card may be removed after data is loaded. • Turn power OFF before removing memory card. N • Error code will be cleared N once shared data and motor horse power match. • Air handler operates at reduced 6 Flashes Circulator blower motor MOTOR b3 • Blocked filters. • Check filters for blockage. . Turn power OFF prior to performance. is operating in a power, LIMITS • Restrictive ductwork. Clean filters or remove repair. • Airflow delivered is less than expected. temperature,or speed • Undersized ductwork. obstruction. • Integrated control module LED display limiting condition. • High ambient temperatures. • Check ductwork for blockage. provides b3 error code. Remove obstruction. Verify all registers are fully open. • Verify ductwork is appropriately sized for system. Resize/replace ductwork if necessary. • See"Installation Instructions"for installation requirements. • Air handler fails to operate. 6 Flashes • Circulator blower motor MOTOR b4 • Abnomtal motor loading,sudden • Check filters,filter • Turn power OFF prior to • Integrated control module LED display senses a loss rotor TRIPS change in speed or torque,sudden grills/registers,duct system,and repair. provides indicated error code. control. blockage of air handler/coil air air handler/coil air inlet/outlet for • ComfortNet thermostat"Call for Service" • Circulator blower motor inlet or outlet. blockages. icon illuminated. senses high current. • High loading conditions,blocked • ComfortNet thermostat scrolls"Check Air filters,very restrictive ductwork, Handler"message. blockage of air handler/coil air inlet or outlet. r y: Only �. • I Message Code Air handler fails to operate. 6 Flashes Circulator blower motor MTR LCKD b5 • Obstruction iu circulator blower • Check circulator blower for • Tum power OFF prior to • Integrated control module LED display fails to start 10 ROTOR housing. obstructions. Remove and repair pCp� provides indicated error code. consecutive times. • Seized circulator blower motor repair/replace wheel/motor if . Replace motor with correct W • ComfortNetT^t thermostat"Call for bearings. y necessary. replacement part. r Service"icon illuminated. • Failed circulator blower motor. • Check circulator blower motor • Replace wheel with correct m • ComfortNet thermostat scrolls"Check Air shaft rotation and ztotor. replacement part. Handler"message. Replace motor if necessary. • Air handler fails to operate. 6 Flashes • Circulator blower motor MOTOR b6 • High AC line voltage to air Check power to air handler. Turn power OFF prior to 0 • Integrated control module LED display shuts down for over or VOLTS handler. Verify line voltage to blower is repair. O provides indicated error code. under voltage condition. • Low AC line voltage to air within the range specified on the y • ComfortNet thermostat"Call for Service" • Circulator blower motor handler. air handler rating plate. icon illuminated. shuts down due to over • High ambient temperatures. • See"Installation Lstructions"for G • ComfortNet thermostat scrolls"Check Air temperature condition on installation requirements. Handler"messa e. power module. • Air handler fails to operate. 6 Flashes • Circulator blower motur MOTOR b7 • Error with integrated control • Check integrated control module. • Turn power OFF prior to • Integrated control module LED display does not have enough PAR1lMS module. Verify control is populated with repair. provides indicated error code. information to operate • Motor has a locked rotor correct shared dais set. See data • Replace with correct • ComfortNet thermostat"Call for Service" properly. condition. errors above for details. replacement part(s). icon illuminated. • Motor fails to start 40 • Check for locked rotor condition • Use memory card for the •AI • ComfortNet thermostat scrolls"Check Air consecutive times. (see error code above for specific model. y Handler"message. details). • Air handler operates at reduced 6 Flashes • Airflow is lower than LOW ID b9 • Blocked filters. • Check filters for blockage. • Turn power OFF prior to performance or operates on low stage demanded. XRFLOW • Restrictive ductwork. Clean filters or re_nove repair. when high stage is expected. • Undersized ductwork. obstruction. • Integrated control module LED display • Check ductwork for blockage. provides indicated error code. Remove obstruction. Verify all registers are fully open. • Verify ductwork is appropriately sized for system. Resize/replace N ductwork ifnecessa . t'JJ WIRING DIAGRAMS HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. ® WARNING MULTIPLE-POWER SOURCES MAYBE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE,PERSONAL INJURY OR DEATH. COLOR CODES: n PK PINK BR BROWN WH WHITE BL BLUE GY GRAY M�7- RM R ' RD RED YL YELLOW OR ORANGE v ir_ D w pr D° PU PURPLE GN GREEN - rr'' BK BLACK IJ ONE(I)ELEMENT ROWS❑ " TWOMELEMENTROWS❑ THREE(3)ELEMENT ROWS FOUR(,)ELEMENT ROWS NOTE:WHEN INSTALLING HEATER KIT,ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED(MBS)SPECIFIED FOR THE AIRHANDLERMEATER LOW VOLTAGE(24V) — KIT COMBINATION ON THIS UNITS S&R PLATE.AFTER INSTALLING OPTION AL HEAT KIT,MARKAN"X'IN THE ❑PROVIDEDABOVE. LOW VOLTAGE FIELD MARK ACCORDING TO NUMBER OF HEATER ELEMENT ROWS IN STALLED.NO MARK INDICATES NO HEAT KIT INSTALLED. HI VO LTA G E(230V) HI VOLTAGE-HELD —ll— .hJNCTION t 40VATRANSFORMERSEENOTE1 L1 L2 1:6 ~WIIINAL {r PL1 PL2 ,,,___1jj- INT�PNAL TO R 230 VAC R m� III r 1 INTEGRATED CONTROL RD 3 �}j GND L,�I GND EQUIPMENT GND 3 208 VAC 2 24 VAC GN FIELD GND CCIM 1 DISCONNECT 1 1 e BL FIELD FIELD SPLICE 6 WH I I RESISTOR �!y- 5 BR RD BL BL OVERCURRENT PROT.DEVICE B 8 n m TH TR PLUG CONNECTION g g 4CIRCUIT HEATER 4208/23WO CONNECTOR COM NOTES: R 1.PLACE RED WIRES ON TRANSFORMER SEE 12 FUSE TERMINAL FOR 208 VAC OPERATION. CFM LED GND SK NOTE 24 V ED DIAGNOSTIC ® SEE 2.REPLACEMENTMANUFACTURERS PARTS MUST ®NOTE 5 3 A L7 VAC L2 REPLACEMENT PARTS MUST BE USED RD LED WHEN SERVICING. y y w DEHU • VA 1 JO x w 0 FUSE3A TRANSFORMER 3.IF ANY OFTHE ORIGINAL WIRES AS ❑❑ O '❑ w z w u<j O • a �TH TRANSFORMER SUPPLIED WITH THIS UNIT MUST 2 0 0 a ❑ ❑ w x¢ ;11�1 BE REPLACED,IT MUST BE REPLACED z V2 • 7W:2:(2) -, 24 VAC WITH WIRING MATERIAL HAVING A B B 9 A BBB 9 B MOO Y1 — — — TEMPERATURE RATING OF AT LEAST 105°C. a HEAT SEQUENCER R1USE COPPER CONDUCTORS ONLY.AoDIPSWITCHES W2 • 0 'C _W1 • y x EAT SEQUENCER R2 �� 4.UNIT MUST BE PERMANENTLY Ja¢ G • o a GROUNDED AND CONFORM TO N.E.0 AND STATUS m ai i3LOCAL CODESLEARN LED 13 e a e RX LED® I ❑ _ J • y TO 5.TO RECALL THE LAST 6 FAULTS,MOST SEE NOTE 6 - 2 • z Y2 MICRO RX(2) INDOOR RECENT TO LEAST RECENT,DEPRESS n I AIR SWITCH FOR MORE THAN 2 SECONDS TWO-STAGE INTEGRATED CONTROL MODULE 1 ® i ITX(3) CIRCULATOR WHILE IN STANDBY IN THERMOSTAT m I I BLWR INPUTS) n BLy CIRCULATOR BLOWER ti O O 6.BIASANDTERM DIP SWITCHES MUSTSE IN"ON"POSITION.RED STATUS LED SKRD ,y"'p GND z DEHUM O PROVIDES NETWORK STATUS.GREEN RX 1 I LED INDICATES NETWORK TRAFFIC.USE 2 GND 4 LEARN BUTTON TO RESET NETWORK 3 GN O ECM MOTOR 4 I TF+ 7.DISCARD CONNECTOR PL1 WHEN HARNESS 5 I COM INSTALLING OPTIONAL HEAT KIT. BK RD INTEGRATED CONTROL MODULE GND 0140A00039-D Wiring is subject to change, always refer to the wiring diagram on the unit for the'most up-to-date wiring. 24 Have you discussed with your INSTALLATION INSTALLING CONTRACTOR & OPERATING the OPTIONAL $400.00 INSTRUCTIONS .end THROUGH 5TH YEAR COMPRESSOR LABOR ALLOWANCE PROGRAM? For the United States&Canada Only. CondensingUnit ��Y+1 Made in the U.S.A.by Goodman Manufacturing Co., L.P. 10-101F 2550 North Loop West, Suite 400 Printed in U.S.A. Houston,TX 77092 12/02 www.goodmanmfg.com J s IMPORTANT x , The United States Environmental Protection Agency(EPA)has issued various regulations regarding the introduction and disposal of refrigerants in this unit. Failure to follow these regulations may-harm the environment-and can lead to the imposition of substantial fines. Because these regulations may vary due to the passage of new laws we suggest that any work on this unit be done by a certified technician. Should you have any questions please contact the local office of the EPA. a! IMPORTANT MESSAGE TO OWNER These instructions should be carefully read and kept near product,for future reference.While these instructions are : addressed primarily to the installer,useful maintenance information is included.Have your installing dealer acquaint you with the operating characteristics of the product and periodic maintenance requirements. CODES AND REGULATIONS This product is designed and manufactured to permit installation in accordance with National Codes. It is the installers responsibility to install the product in accordance with National Codes and/or prevailing local codes and regulations. The manufacturer assumes no responsibility for equipment installed in violation of any code or regulations. INSPECTION This product has been inspected at the factory and released to the transportation agency without known damage. Inspect exterior of carton for evidence of rough handling in shipment.Unpack carefully,if damage is found,report immediately to the transportation agency. REPLACEMENT PARTS Order all replacement parts through your local distributor.When ordering parts,give complete model and serial number as shown on the unit rating plate. IMPORTANT SAFETY INSTRUCTIONS Recognize Safety Symbols, Words, and Labels The following symbols are used throughout this manual to indicate immediate or potential hazards.It is owner's respon- sibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of serious personal injury or death,property damage and/or product damage. 7&7D:A:NGER Danger-Immediate hazards which WILL result in severe personal injury or death. ® WARNING Warning-Hazards or unsafe practices which COULD result in severe personal injury or death. 2 v INSTALLATION x � CLEARANCES AND ACCESSIBILITY The condensing unit is designed to be located outside the building with free unobstructed condenser air inlet and discharge.Additionally the unit must be situated to permit access for service and installation.Condenser air enters from three sides.Air discharges upward from the top of the unit.Refrigerant tube and electrical connections are made on the right side of the unit as you face the compressor compartment.The most common application will find the unit best located 6"to 10"from back wall with the connection side facing the wall.This"close to the wall"application minimizes exposed tubing and wiring,minimizing the space for youngsters to run around the unit with subsequent damage to the tubes or wiring. (See fig. 1 &2) 1 10" Min. 0"Min. Service Access r= 18" Min. O - f-, � 1 Service Access 18"Min. _ q�.`;`":i.'1'4'. ;`i G;ri- ;d�f':`y_i_':d:i:.`•�'i`l:�;N.'' ti 4'. c4,1�Q�.• ci:�.d".f'. .,is�: •:i:.i•�:('� ='�}d•':��- c? -..d�;'_;::._'_�`. _:`:.:•_�:Yc •:�:':-_.::.•_Q::•-" _�.•:=:. 10"Min. 10" Min. Service Access 18" Min. 10" ' `'" '.-_' 0„ O t --a— Service Access 18"Min. 1011 Figure Figure 1 Close to the wall application assures free,unobstructed air to the other two sides. In more confined application spaces,such as corners provide a minimum of 10" clearance on all air inlet sides. For service access to the compressor compartment and controls,allow 18"mini- mum. 3 r f - is ��"k-�z r; �� �..r'�"Se .�,��'a•��,,{ cr £ +- � r" ,� a� a INSTALLATION , If units are to be located under an overhang,there should be a minimum of 36"clearance and provision made to deflect the warm discharge air out from the overhang.See Fig.3 for relative elevation limitations and Table 1 for maximum refrigerant line lengths. PITCH SUCTION LINE TOWARD OUTDOOR (UNIT 112"FRO EVERY 10'OF LINE i l / INDOOR UNIT ABOVE OR 1 LEVELTOOUTDOORUNIT OUTDOOR UNIT � /� \• n. i'� INDOOR UNIT LIQUID LINE OUTDOOR UNIT i ADDITIONAL SUCTION LINE OIL TRAP ' FOR EACH 20 FOOT RISE OF PIPE MAX. LIQUID LINE SUCTION LINE OIL TRAP WHEN INDOOR UNIT IS 4 1 INDOOR UNIT FEET OR MORE BELOW I OUTDOOR UNIT ; INDOOR UNIT BELOW OUTDOOR UNIT i 6' _ 1 1 INVERTED LOOP` � LIQUID LINE\j INDOOR UNIT I OUTDOOR UNIT 50' MAX. i SUCTION LINE ' v Figure 3 REFRIGERANT LINE LENGTH(ft) CON 0-24 25-49 50-74 UNIT Line Diameter Cin.OD (TONS) Suction Liquid I uction I Liquid Suction Liquid 1 112 5/8 114 3/4 3/8 3/4 3/8 2 314 318 3/4 318 3/4 3/8 2 1/2 3/4 3/8 3/4' 3/8 7/8 1/2 3 3/4 3/8 3/4" 3/8 7/8 112 3 1/2 3/4 318 7/8" 3/8 1 1/8 1/2 4 7/8 3/8 1 1/8 3/8 1 1/8 1/2 5 1 7/8 3/8 1 1 1/8 1 3/8 1 1 1/8 1 1/2 '7/8"required for full ratings "1-1/8 required for full ratings Table 1 The condensing unit must be mounted on a solid,level foundation,i.e.preformed concrete slab or other suitable base. For rooftop application,make sure the building construction can support the weight and that proper consideration is given the weather-tight integrity of the roof.The condensing unit contains moving components and can vibrate,there- fore,sound is also a consideration in rooftop application.Since these units discharge warm condenser air from the top with cooler air being drawn in three sides,plantings can be made in relatively close proximity to the unit.Owners should be advised to avoid lawn mower discharge toward the unit depositing debris on the fin coil surface reducing product efficiency. 4 7- FTINSTALLATION lx ELECTRICAL SERVICE Electrical installation will consist of power supply wiring to the condensing unit as well as control wiring between thermo- stat, indoor unit and the condensing unit.All wiring must be in accordance with National Electrical Code and/or local codes that may apply.(See unit wiring diagram furnished with the unit). The condensing unit rating plate lists pertinent electrical data necessary for the selection of proper size electrical service and over-current protection.The owner should be made familiarwith the location of the over-current protection,the proper size for this application and the proper procedure for disconnecting polder service to the unit. The condensing unit control wiring requires a 24 Volt minimum 25 VA service from the indoor transformer as shown on the wiring diagram. REFRIGERMfrTUBING Use only refrigerant grade(dehydrated and sealed)copper tubing of the size indicated in Table 1 to interconnect the condensing unit with the indoor evaporator.Take extreme care to keep the refrigerant tubing clean and dry prior to and during installation. Do not remove plugs from ends of tubing until connection is ready to be made.Suction line insulation is necessary to prevent condensation from forming on and dropping from suction line.Generally 3/8"wall thickness of Armflex or equiva- lent is satisfactory.In severe application(hot,high humidity areas)greater thickness may be required.Apply suction line insulation by sliding it on the sealed tubing before cutting and making connections. EVAPORATOR COILS A WARNING USE EXTREME CARE IN REMOVING THE CAPS FROM THE SUCTION AND LIQUID LINE FITTINGS, AS THERE IS PRESSURE PRESENT.A FITTING IS ON THE LIQUID LINE TO REMOVE PRESSURE. The following are instructions on the field connection to the valve and valve opening procedure (1) Tubing should be cut square.Make sure it is round and free of burrs at the connecting ends. Clean the tubing to prevent contamination from entering the system. (2) Wrap a wet rag around the copper valve stub before brazing. (3) Braze or silver solder the joint. (4) After brazing quench with a wet rag to cool the joint.Evacuate and charge the connecting lines as outlined in the In- stallation and Operating instructions. (5) Remove valve top cap.Keep the cap in a clean area so dirt does not get in the cap.This is important to be sure that when the cap is replaced after opening the valve it will properly seal. (6) Using a standard L shaped alien wrench break open the valve body.To open the valve body after it is broken open, use a rachet wrench with a short alien stub.Please note that you will see oil on the valve stem body when the cap is removed.This oil is put in the valve by the manufacturer and is normal. (7) Replace the valve cap finger tight and tighten with a wrench an additional 1/6 of a turn to insure a seal. 5 INSTALLATION NOTE FOR QUICK CONNECT COILS PRECHARGED SYSTEM INSTALLATION Installation procedurewill differwhen condensing units 2. Connect lines to condensing unit in the same manner are provided for use with precharged refrigerant coils and as to evaporator coil.Observe same precautions. lines.Condensing units are provided with#6 and-#11 3. After making all connections and opening valves, male quick connects instead of liquid and suction valves check all piping for leaks. attached to cabinet to contain the R-22 charge that is sufficient for matching evaporator coils and 15'of inter- PRECHARGED LINES connecting lines. Coils are provided with#6 and#11 male quick connects. A Line sets are required with#6 and#11 female quick WARNING connects on both ends.Access ports are required in the fittings of both liquid and suction lines at condenser end. Both coil and line sets include R-22 holding charge only. DO NOT REMOVE PROTECTIVE CAPS UNTIL 1. Connect lines to evaporator coil before connecting to INSTALLATION HAS BEEN COMPLETED AND the condensing unit locating access ports adjacent FINAL CONNECTIONS ARE TO BE MADE. to condensing unit. a. Form tubing so it properly aligns with coil connec- USE EXTREME CARE IN REMOVING CAPS FROM tions. SUCTION AND LIQUID LINE FITTINGS AS THERE b. Remove plugs and caps from connections. IS PRESSURE PRESENT. c. Check to be sure mating surfaces are clean. d. Lubricate rubber seal with clean refrigerant oil and UNIT LOCATION thread couplings together by hand to be sure they are not cross threaded. If the outdoor unit is mounted above the air handler,the e. Tighten connections using backup wrench on sta- maximum lift should not exceed 70 feet(suction line). If tionary fitting until coupling bottoms; then tighten air handler is mounted above condensing unit,the lift 1/6 turn to complete knife edge seal. should not exceed 50 feet(liquid line). 6 SYSTEM START UP f x Y F r PROCESSING CHECKS CHARGE CHECKS Condensing units are supplied R-22 charge sufficient for typical matching evaporator and approximately 15'of CAPILLARY TUBE/FIXED ORIFICE SYSTEM interconnecting tubing.Condensing unit liquid and suction 1. Fully open both base valves. valves are closed to contain the charge within the unit. The recommended procedure for processing and charge 2• Connect service gauge manifold to base-valve service adjustment is as follows: ports being sure to purge lines. Run system at least 1. Connect vacuum pump to both base valve service 10 minutes to allow pressure to stabilize. ports. 3. Temporarily install thermometer on suction(large) 2. Evacuate tubing and evaporator thru liquid and suction line near condensing unit.Be sure of good contact base valve ports,to 500 microns or less for a mini- between thermometer and line.Wrap thermometer mum of 30 minutes.Close valve to pump and wait 15 with insulating material to assure accurate reading. minutes.Vacuum should not rise above 800 microns. 4. Refer to Table 2 for proper system superheat.Add If unable to obtain 500 microns,or vacuum rises charge to lower superheat.Remove charge to raise above 800 microns over 15 minute period,discontinue superheat. evacuation,pressurize and check for leaks.Repair 5. Remove gauge lines careful.Escaping liquid re- any leaks found and repeat step 2. frigerant can cause burns. 3. Close valve to vacuum pump and stop pump.Break vacuum by opening liquid and suction base valves. Fully open base valves and remove pump lines.Con- SUPERHEATCAN BE DETERMINEDAS FOLLOWS nect service gauges being sure to purge lines. a. Read suction pressure. Using Table 3 determine 4. Set thermostat system switch to"cool"and tempera- saturated suction temperature. ture to highest setting. Close all disconnects. b. Read suction line temperature. 5. Set thermostat to call for cooling.Check for operation of indoor and outdoor fans.Allow for at least 10min- utes. 6. Check charge and adjust if necessary.(Refer to Ap- propriate"Checking Charge"section). SATURATED SUCTION TEMPERATURE (R-22) Suction Pressure Saturated Suction SYSTEM SUPERHEAT (PSIG) Temperature OF Ambient Condenser Return Air Temperature 50 26 Inlet Temperature (°F Drybulb) 53 28 ff Drybulb) 55 30 65 65 70 1 75 1 80 85 58 32 100 5 5 61 34 95 5 5 5 63 36 90 7 12 18 66 38 85 5 10 17 20 69 40 80 5 12 21 26 75 5 10 17 25 29 72 42 70 5 14 20 28 32 75 44 65 13 19 26 32 35 78 46 60 17 1 25 30 33 37 81 48 Table 2 Table 3 7 SYSTEM START UP EXPANSION VALVE SYSTEM SPECIAL NOTE.-Systems with More than 15 ft oflntercon- necting Tubing see Table 5 for line charge allowance per 1. Fully open both base valves. foot of tubing. 2. Connect service gauge manifold to base-valve service parts being sure to purge lines.Run system at least 10 minutes to allow pressure to stabilize. LINE CHARGE ALLOWANCE (R-22) 3. Temporarily install thermometerto liquid(small)line (oz./ft.) near condensing unit.Be sure of good contact be- tween thermometer and line.Wrap thermometer with Line O.D. (in.) Liquid Suction insulating material to insure accurate reading. 4. Adjust charge to obtain a temperature 12-15 F below - 1/4 0.22 the saturated liquid temperature determined from 3/8 0.58 Table 4. 1/2 1.14 Example: 5/8 1.86 0.04 Liquid Pressure-260 PSIG 3/4 0.06 Saturated Temperature-120°F 7/8 0.08 Adjust Charge to Liquid Line Temperature-105*F 1 118 0.15 1 3/8 0.22 SATURATED LIQUID TEMPERATURE Saturated Suction Table 5 Liquid Pressure Temperature (PSIG) o f NOTE. System with over 50 feet separation between condensing unitand evaporatormayrequire oil charge 200 102 adjustment. 210 105 220 108 230 111 OIL CHARGE ADJUSTMENT 240 114 UNIT MODEL ADDITIONAL OIL -250 117 (tons) REQUIRED (oz.) 260 120 PER 10' OF LINE* 270 123 1 1/2 0.25 280 126 2 -5 0.50 290 128 *Use either Texaco WF-32 (formerly cappella B) 300 131 or Suniso 3G-S oil Table 4 Table 6 NOTE:SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size of efficiency.Our designs virtually eliminate the most frequent causes of product failure.They are simple to service and forgiving to operate.We use the highest quality materials and components available because if a part fails then the unit fails.Finally,every unit is run tested before it leaves the factory.That's why we know... There's No Better Quality. Visit ourwebsite at www.goodmanmfg.com for information on: • Goodman Products Parts • Warranties Contractor Programs and Training • Customer Services Financing Options 8 1 �r i E • r; • '9k!. ��l.r°�.7��'-. �. CHIMNEY CON C1 _, � �:,���,�K _i��••r��.. . NE OR: Chimney connector Must have a minimur, 8" diameter and oe J. DO NOT OVERFIRE:constructed of 24 gauge or thicker the stove ; @ Overflrinq is in dica#oc Vert"Orlt CastiDgS Inc. sheetmetal. overtirin p p or any stove plate glows ree �an 'n�ph, �J;`rint��t QSQbQ g occurs close the eir inlet. Damaq;. USA G. CLEANING: Inspect and clean chimneyresulting from ove(firing is .:o} covered un it•. connector trc,iuently, lndisr certain ridl.and warran}y- Safety .Tested: March tions, creosale or soot build-up may K. MAINTAIN PROPER erial No. y ;i . 31 19%. April 1-3 rapidly. p Y occur HOUSEFIOLG E CLEARANCES Tr0 and 14-15, 1986. N, URNISHNOS. LOCAL BUILDING CODES: See Vermont Cast- I-''-EARANCE REOUIREMENTS 1 e,^,t Standards ANSI-UL-737, UL i•i82 gaged for Passing avtanual for precautions re A.Ft GeP or CH ,AsRY Or _ -•-..� r a . Ina. Hector through a con b stible wall or cell ceiling. �t E'�BANCIES: East Providence, R.I. M14 KEY: tREAft W#cAT�SFttE De--efear"_. CNc Also Teter to local building codes. tD F�TpVrEN. _ I. HEAi?Tti oEt A• APPROVED F EXTENSION CONSTRt?CTIGN- a STOVE fuel FUELS: Fiat use will: alscl wed a? with a Vermont Castin ® - h only, Shield: Sig 9s Bottom c leer r, non-combustib:e rninerai •�r�, B• REAL; INSTRUCTIOt•JS. 1 rst;,' Of equivalent. o A 31" — v in accordance with tts; vat>,, t4C isasplingsr Y bJ without Verrnonf Castin s�1i PLAN 1$ M 31 'v Operation M Shield' •N 9 Bono-r Hr;r X Xt~2.i" 24". 24" Manual. a only installations trial are 2 ....,�,,,, t...�.. 2k acceptable- without a bottom heat shield any INSPECTION: Car:, P s those such as an n ; -c buiPdin o r. u pa riled concrete Plt or L, 570vk ficials about r ;}r rr 9 wilts nrrl sPection in :, installat'c,. f..`= Y -rt beneath it, yo r . a fireplace installaii extend 1F" t'„ the hearth must ocA A D. GO NOT Ct�. 1. T P r f c. UPI cornered theehhons and a total w; Ct ► CHIMNEY.titF„- ,�y ::onstruco. earth extension is }o FLAW. 24" 17" ?:•, d +d of 2 sheets of 1!4"min:;i l E. CHIMNEY: t, on,, , :'r equivalent covered f 2 bA�lfr _ y wrr, �r l r cr ,ac+ 4auge s%eet metal. 1 sheet o ":HIMNEY built High Twnn r4 7rrr+f`i : y tort;N NAlECTDH , listed to Ui•tUl t r3S 421t,t =F) s ;� w}lixC 3r; oehrth muse extend 18.. t:� the troy} . �� P eo: rsr larger epprovecf na sides and rear. kh nd a.. o B A 24' V �i, , r;nsgr F Se'1rY chimney teed , rider I a ;a'p Wirth must 'so ex. ►' 24 ' �y� of at ,act 2" to either collar to iiStance ' C, B 24 ' z4.. x �. �'7"` w. '—• `""�y Slit@. ^t.:�- ,..___~• ,m_ '„_�„., c. 47 fit" _ .;'...}'rJ -}?'L F,'ar�•jdM�'�) ,if...: Nigel Robert Williamson R.A. _, ._ #' !'S"} .,.'Pi.•S�Fr-;emu.- i• x 1758 • • Southold, -' if UNPRO'i `GTED WALL �f Without Heat Shield: Sides Cornet Ir stallation Disler: ` Corners of Stove to Wall, Witi; a _ F -,a► Stave Meat Shie f >.e �,P.e He,-.I _. -�ff��iC Shied s, and Ceiling Heat �'F=�'rr J: `�cfa� ear, 19"; Corner In 4- ; •f frerr ;gear Corners of Ste alp s nc... :,�.f + PROI"t=. :11ED WALL �°�.._:_ w i fiant ENCORE Without leat Shield, Sides. 8 Rear, 1 °'• LLD a-S'to1r'EPIPE HEATSHIE Cr '`rni Installath)n Distance from Rear .� d= 4 _ Cs�rnt's of Stave to 'Nall, V. With R-�.�r Stove , tr - r Heat Shield. Stovepipe Re&f Sllie!ds, and Ceiling cleat 5hield' amides --- Rear 17"; Corner Instdilation Distance $ 31'° 3y' .� fr,.�r 9er h s'LAN t Corner to Stove to Fall, . 't' 2q �f g S;i,►g shield must be used in conjunction t tc-Vepipe heat shields when passing thrnu ,h a Combustible ceilif� � g. Rater to % perati,A Manual for specitic ations. �.. � A Y Prot,-cfCl Wall: 1,•2" nonc Aly +� <t ` 1 7,. t3oar faced 1 }nch mornombustible insulation on n -11-r:Om Combustible walli bustible ipacer�. There must 1. 1IY > .: inch space low and be a � 'r , silo, ►..r air cir around -gtjeld icy !%PV1 CTOR shi��:d sizea r OU ation behind shield. For wall -Sizes e4uirnd and for additional wall 414, see Operation Ma Shield o dual. - t f� �4' £i�';: . rOteCt�c�tt must ext a... sict�, sib stoveprrje for the E nd +3" to of -)e n= .rR entire length !'.a. ' t►+• "aka. �•..�il©,��$�; 4 582.044; 4.6,16 712. �4�F �.. � VI' ri1Qr',3 Castings inc. Nigel Y r n y�� Robert • iP.O. Box i 11 • Southold, NY 11971