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51774-Z
�o�,a°F s°ulyo�o Town of Southold * * P.O. Box 1179 53095 Main Rd UM-C` io Southold, New York 11971 CERTIFICATE OF OCCUPANCY No: 47019 Date: 05/02/2026 THIS CERTIFIES that the building GENERATOR Location of Property: 1959 Crescent Ave Fishers Island,NY 06390 Sec/Block/Lot: 6.-7-16.1 Conforms substantially to the Application for Building Permit heretofore, filed in this office dated: 02/14/2025 Pursuant to which Building Permit No. 51774 and dated: 03/24/2025 Was issued, and conforms to all of the requirements of the applicable provisions of the law. The occupancy for which this certificate is issued is: Accessory generator as applied for. The certificate is issued to: Mill Race Farm LLC Of the aforesaid building. SUFFOLK COUNTY DEPARTMENT OF HEALTH APPROVAL: ELECTRICAL CERTIFICATE: 51774 04/27/2026 PLUMBERS CERTIFICATION: Auth rized i nature 0 ofSoaryo(o TOWN OF SOUTHOLD BUILDING DEPARTMENT ' TOWN CLERK'S OFFICE SOUTHOLD, NY BUILDING PERMIT (THIS PERMIT MUST BE KEPT ON THE PREMISES WITH ONE SET OF APPROVED PLANS AND SPECIFICATIONS UNTIL FULL COMPLETION OF THE WORK AUTHORIZED) Permit#: 51774 Date: 03/24/2025 Permission is hereby granted to: Mill Race Farm LLC 728 Ash bury St San Francisco, CA 94117 To: Install a generator accessory to an existing single-family dwelling as applied for per manufacturers specifications. Premises Located at: 1959 Crescent Ave, Fishers Island, NY 06390 SCTM#6.4-16.1 Pursuant to application dated 02/14/2025 and approved by the Building Inspector. To expire on 03/24/2027. Contractors: Required Inspections: Fees: GENERATOR $125.00 CO-RESIDENTIAL $100.00 ELECTRIC -Residential $100.00 � Total $325.00 '' Building Inspector o��OF SO�lyol � o Town Hall Annex Telephone(631)765-1802 54375 Main Road G Q P.O.Box 1179 Southold,New York 11971-0959 OIiYC�UIY l'�� BUILDING DEPARTMENT TOWN OF SOUTHOLD CERTIFICATE OF ELECTRICAL COMPLIANCE SITE LOCATION Issued To: Mill Race Farm LLC Address: 1959 Crescent Ave city: Fishers Island st: NY zip: 06390 Building Permit#: 51774 Section: 6 Block: 7 Lot: 16.1 WAS EXAMINED AND FOUND TO BE IN COMPLIANCE WITH THE NATIONAL ELECTRIC CODE Electrician: AS BUILT License No: SITE DETAILS Office Use Only Commercial Indoor X Basement Service Solar Residential Outdoor X 1st Floor Pool Battery Storage As-built X Renovation 2nd Floor Hot Tub EV Charger New Addition Attic Spa Generator X Survey ix I Mezzaninel IGaragel IDock INVENTORY Service 1 ph In-wall Heater Recpt Ceiling Fixtures Smoke Detectors Pump Service 3 ph Hot Water GFCI Recpt Wall Fixtures CO Detectors Heater Main Panel A/C Condenser Single Recpt RecessdFixtures Combo Smoke/CO Transformer Sub Panel A/C Blower Range Recpt Ceiling Fan Heat Detectors Salt Gen Transfer Switch 200 Mini Split Dryer Recpt UC Lights Fridge AutoCover ARC Blower Heads Switches Pucks Lights Dishwasher Mini Fridge GFI SepticDisconnect Emrgency Strobe 4'LED Microwave Garbage Disp. ARC/GFI ERV Exit Lights Bath Exhaust Hood Dehumidifier Other Equipment: 10kW Generac Generator w/200A Whole House Transfer Switch Notes: " AS BUILT NO VISUAL DEFECTS " Generator Inspector Signature: Date: April 27, 2026 *pF SOUIyo{o " TOWN OF SOUTHOLD BUILDING DEPT. o►�,� 631-765-1802 N'SPECTION [ ] FOUNDATION 1 ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ SULATION/CAULKING [ ] FRAMING /STRAPPING [ ]] .FINAL ] FIREPLACE &-CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] ' FIRE RESISTANT CONSTRUCTION. [ ] FIRE RESISTANTPENETRATION [ ] ELECTRICAL (ROUGH) [ ] ELECTRICAL (FINAL) [ ] CODE VIOLATION : [ ] PRE C/O [ ] RENTAL REMARKS: 627�fgffilvl qIvAtvl4zl__lll DATE Y Y INSPECTOR pE 50UlyOlo # * TOWN OF S UTHOLD BUILDIW DEPT. 631-765-1802 INSPECTION [ ] FOUNDATION 1ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION rl PRE C/O [ ] RENTAL REMARKS: C/L4 bvr-�4-- _w r (' e 4ree . r �, DATE INSPECTOR frj%%f SO 5 ( 77Lt L--alu CA k\ # . # TOWN OF SOUTHOLD BUILDING DEPT. coum, 631-765-1802 INSPECTION [ ] FOUNDATION 1 ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) ELECTRICAL (FINAL) [ ] CODE VIOLATION [ ] PRE C/O [ ] RENTAL REMARKS: r f fj DATE 1NSPECTO AO�a�F 50GTyOlo (9 -7i- * # TOWN OF OUTHOLD BUILDING DEPT. f "Coin 631-765-1802 INSPECTION [ ] FOUNDATION 1 ST/ REBAR [ ] ROUGH PLBG. [ ] FOUNDATION 2ND [ ] INSULATION/CAULKING [ ] FRAMING /STRAPPING [ ] .FINAL [ ] FIREPLACE & CHIMNEY [ ] FIRE SAFETY INSPECTION [ ] FIRE RESISTANT CONSTRUCTION [ ] FIRE RESISTANT PENETRATION [ ] ELECTRICAL (ROUGH) , ELECTRICAL (FINAL) [ ] CODE VIOLATION ] PRE C/O [ ] RENTAL REMARKS: 1�1� DATE INSPECTOR !S� TOWN OF SOUTHOLD—BUILDING DEPARTMENT Town Hall Annex 54375 Main Road P. O. Box 1179 Southold,NY 11971-0959 Telephone 631 765-1802 Fax 631 765-9502 1-ittps://www.southoldtownny.gov Date Received APPLICATION FOR BUIL I IT For Office Use Only t—� 4 2025 PERMIT NO. ` Building Inspector: F E� Applications and forrps must be felled out In their entirety Incomplete 1301ciireg Qop its e�ol applications ril h a apc+epte" Where tl� Ip l�cani is not the owner,an °� 'down of South'©1 Clwner's qutxr�tono �P,age )sHa1t b c+mlpleted . Date:02/10/2025 ':.Q.Wf'd R(S)QI"',"� :Q� II�N kS a F° ,ax 5 , .; i1" n �l,�' Y m .,._�w ! Y �Pa � Name:Kelly Laughlin,Kathryn Laughlin,Whitney Johnson,Caroline Johnson,James Johnson,Nick Johnson SCTM#1000-6-7-16.1 Project Address: 1959 Crescent Avenue, Fishers Island NY 06390 Phone# 720-289-6017 Email:laughlin.kelly3@gmail._com Mailing Address 915 L St NW Apt 310 Washington, DEC.w20001 „ Name:Kelly Laughlin __...... __..._.. MauingAddress:915 L St NW Apt 310 Washington,, D.C. 20001 Phone#:720-289-6017 Email:720-289-6017 DESIGN > v� srQr�Al frr iFORMAT16iiP Name: Mailing Address: Phone#: Email: Ct1AC"r�Di t�1FQiMAflQl y' ,# s ,Y Name:Thomas Shillo (Z&S Contractin Mailing Address:P.O. Box 202 Fishers Island NY 06390 PhCo�wn�eyyr#::µ631-7•8g8-]7857 �r ryy, Y ■� Email zandscontractin_g@gmai„I com „w m � S R�C"11O � ii>�i 41 JCQ G 'L�IYS TiL7CT 6 e ❑New Structure ❑Addition ❑Alteration ❑Repair []Demolition Estimated Cost of Project: D Other Generator $N/A Will the lot be re-graded? ❑Yes ®No Will excess fill be removed from premises? ❑Yes ®No 1 f PROPERTY INFORM 4TION y Existing use of property:R Intended use of property: Residential Zone or use district in which premises is situated: Are there any covenants and restrictions with respect to rvM m" � this property? ❑Yes ❑No IF YES, PROVIDE A COPY. l kCh K; k, did . The owner/ I n professional°is storm water fvtded bye Chapter 236 of thg, pum Cade APPlICATIO IS°-H�ar"By"ufAbl Ito tfie�Biuildfng Departmept foie the issuance of a BuiFdtng permit pursuant to the Building Zone' Ordinance of the Town of 5'outhoid,suffolk,County,New Yarlt and other applicable I aws;,ordinances or Regulations;for the constractlon of buildings, additions,alterations ar€ors emovei or demolRfon as herein described The applicant agrees to comply w(tIr-ail dpolicaple`iainrs,ordinances,building code, housing,code and regulations and to admit authorized inspectors on premises and in buildings)for necessary inspections False statements made herein are punishable,as a Class A m sdemeanor,pursuant to 5ect(an`21U 45 of the New York State Penai taw; Application Submitted By(print name):Kelly Louise Laughlin ❑Authorized Agent BOwner Signature of Applicant Date STATE OF NEW YORK) SS: COUNTY OF ) being duly sworn,deposes and says that(s)he is the applicant (Name of individual signing contract)above named, (S)he is the (Contractor,Agent,Corporate Officer,etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief;and that the work will be performed in the manner set forth in the application file therewith. Sworn before me this day of ,20 Notary Public PROPERTY OWNER AUTHORIZATION (Where the applicant is not the owner) I, residing at do hereby authorize to apply on my behalf to the Town of Southold Building Department for approval as described herein. Owner's Signature Date Print Owner's Name 2 PROPERTY INFORMATION Existing use of property: Res;cj&A+�ck I Intended use of property: (ZCJ;de�n-9�a Zone or use district in which premises is situated: Are there any covenants and restrictions with respect to this property? ❑Yes ❑No IF YES,PROVIDE A COPY. 56 Check Box After Reading: The owner/contractor/design professional Is responsible for all drainage and storm water issues as provided by Chapter 236 of the Town Code. APPLICATION IS HEREBY MADE to the Building Department for the issuance of a Building Permit pursuant to the Building Zone Ordinance of the Town of Southold,Suffolk,County,New York and other applicable Laws,Ordinances or Regulations,for the construction of buildings, additions,alterations or for removal or demolition as herein described.The applicant agrees to comply with all applicable laws,ordinances,building code, housing code and regulations and to admit authorized inspectors on premises and in building(s)for necessary Inspections.False statements made herein are punishable as a Class A misdemeanor pursuant to Section 210AS of the New York State Penal Law. Application Submitted By(print name): A-1111 LokAp . LpL/vvG .L %,,, ❑Authorized Agent Owner Signature of Applicant: Date: 3/q / -20 2S SS: COUNTY OF1hr►c-��- ) &164 Louse. LGLvG being duly sworn,deposes and says that(s)he is the applicant (Name of Individual signing cont act)above named, (S)he is the WAS (Contractor,Agent,Corporate Officer,etc.) of said owner or owners, and is duly authorized to perform or have performed the said work and to make and file this application;that all statements contained in this application are true to the best of his/her knowledge and belief;and that the work will be performed in the manner set forth in the application file, herewith. Sworn before me this ay of Notary Public PROPERTY OWNER AUTHORIZATION CO N '0 (Where the applicant is not the owner) O y 4 I, residing at " "., '0,t�� 0� do hereby authorize to apply on my behalf to the Town of Southold Building Department for approval as described herein. Owner's Signature Date Print Owner's Name 2 %S11fF0t COP, BUILDING DEPARTMENT- Electrical Inspector TOWN OF SOUTHOLD Town Hall Annex - 54375 Main Road - PO Box 1179 N � Southold, New York 11971-0959 Telephone (631) 765-1802 - FAX (631) 765-9502 Iameshc@-southoldtownny.gov - seandc@-southoldtownny.gov APPLICATION FOR ELECTRICAL INSPECTION ELECTRICIAN INFORMATION (All Information Required) Date: 04/24/2025 Company Name: Z&S Contracting, Inc. Electrician's Name: Thomas Shillo License No.: Elec. email: zandscontracting@gmail.com Elec. Phone No: (631) 788-7857 ❑✓ I request an email copy of Certificate of Compliance Elec. Address.: Box 202 Fishers Island, New York 06390 JOB SITE INFORMATION (All Information Required) Name: Kelly Laughlin Address: 1959 Crescent Ave Fishers Island, New York 06390 Cross Street: Phone No.: 720-289-6017 Bldg.Permit#: 5M 9 email: laughlin.kelly3@gmail.com Tax Map District: 1000 Section: Block: ---I Lot: BRIEF DESCRIPTION OF WORK, INCLUDE SQUARE FOOTAGE (Please Print Clearly): Generator installed by previous owner of house. Square Footage: Circle All That Apply: Is job ready for inspection?: ❑✓ YES[] NO -]Rough In Final Do you need a Temp Certificate?: ❑ YES❑ NO Issued On Temp Information: (All information required) Service Size❑1 Ph❑3 Ph Size: A # Meters Old Meter# ❑New Service❑Fire Reconnect❑Flood Reconnect❑Service Reconnect❑Underground❑Overhead # Underground Laterals 1 FJ2 0 H Frame Pole Work done on Service? Y N Additional Information: PAYMENT DUE WITH APPLICATION _ _�� Survey N/F + P.IRAIE COW.MARINE 1 217AW NA m m a 'YOU+$CAGL1OT11 FMPIM ale ao' • IE4Cwz'vaols LOT 2 \ y1Cp AREA -3.5W ACRES. SNXVALK poia+ H.W'ae'40'E / 403.4W IW- POtE '� 104 E=or Pam Sh7EE11fE p91 i' . 101� P= v s '. " �,o Q a `� GENERAC° Owner's Manual 60 Hz Air-Cooled GenerwOrsAPPROVED AS NOTED COMPLY WITH ALL CODES OF 8 kW to 22 kW DATE:3-� -a5 B.P V 5I7`74 NEW YORK STATE &TOWN CODES REQUIRED AND CONDITIONS OF F E aasao BY SOUTHOLDTOWN ZBA NOTIFY BUILDING DEPARTMENT AT SOMOLD TOWN PLANNING BOARD 631-765-1802 8AM TO 4PM FOR THE SOMOLD TOWN TRUSTEES FOLLOWING INSPECTIONS: RI.Y.S,DEC FOUNDATION-TWO REQUIRED SOUMOLDHPC QQ FOR POURED CONCRETE ROUGH-FRAMING&PLUMBING SCHD INSULATION FINAL-CONSTRUCTION MUST BE COMPLETE FOR C.O. ELECTRICAL ALL CONSTRUCTION SHALL MEET THE INSPECTION REQUIRED REQUIREMENTS OF THE CODES OF NEW YORK STATE. NOT RESPONSIBLE FOR DESIGN OR CONSTRUCTION ERRORS O WARNING This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209a) Register your Generac product at: WWW.GENERAC.COM 1-888-GENERAC (888-436-3722) Para espanol , visita: http://www.generac.com/service-support/product-support-lookup Pour le frangais, visiter: http://www.generac.com/service-support/product-support-lookup Use this page to record important information about your generator set. Record the information found on your unit data label on this Model: page. For the location of the unit data label, see General Information. The unit has a label plate affixed to the inside partition, to the left of the control panel console as shown in Serial: Figure 2-1 and Figure 2-2. For directions on how to open the top lid and remove the front panel, see Operation. When contacting an Independent Authorized Service Dealer Prod Date Week: about parts and service, always supply the complete model number and serial number of the unit. Volts: Operation and Maintenance: Proper maintenance and care of the generator ensures a minimum number of problems and keeps operating expenses at a minimum. It is the LPV Amps: operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked NG Amps: periodically by an Independent Authorized Service Dealer. Normal maintenance, service and replacement of parts are the responsibility of the owner/operator and, as such, are not Hz: considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage may contribute to the need for additional maintenance or Phase: service. When the generator requires servicing or repairs, Generac Controller P/N: recommends contacting an Independent Authorized Service Dealer for assistance. Authorized service technicians are factory-trained and are capable of handling all service needs.To locate the nearest Independent Authorized Service Dealer, please visit the dealer locator at: www.generac.com/Service/DealerLocator/. �WAIZN11NG California Proposition 65. Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. (000004) AWARNIN,G California Proposition 65.This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm. (000005) ii Owner's Manual for 60 Hz Air-cooled Generators Table of Contents Section 1: Safety Rules & General Automatic Transfer Operation .........................16 Information Automatic Sequence of Operation 16 Introduction ..........................................................I Utility Failure ..............................................................16 Read This Manual Thoroughly ....................................1 Cranking ....................................................................16 How to Obtain Service .................................................1 Cold Smart Start ........................................................16 SafetyRules .........................................................1 Load Transfer ............................................................16 General Hazards .........................................................2 Shutting Generator Down While Under Load .16 Exhaust Hazards .........................................................3 To turn the generator OFF: .......................................16 Electrical Hazards .......................................................3 To turn the generator back ON: .................................16 Fire Hazards ................................................................4 Explosion Hazards ......................................................4 Section 4: Maintenance Maintenance .......................................................17 Section 2: General Information Performing Scheduled Maintenance ...............17 The Generator ......................................................5 Service Schedule ...............................................17 Generator ....................................................................6 Protection Systems 7 Checking Engine Oil Level ...............................18 Y Engine Oil Recommendations Emission Information ..........................................7 Changing the Oil and Oil Filter .........................19 Fuel Requirements ..............................................7 Changing the Engine Air Cleaner ....................19 Battery Requirements .........................................7 SparkPlugs ........................................................19 Battery Charger ....................................................7 Valve Clearance Adjustment ............................20 Engine Oil Requirements ....................................7 Check Valve Clearance 20 ............................................. Adjust Valve Clearance .............................................20 Section 3: Operation Battery Maintenance 20 Site Prep Verification ...........................................9 Attention After Submersion 21 Side Compartment ...............................................9 Corrosion Protection 21 ........................................ Main Circuit Breaker(Generator Disconnect) ..............9 Remove From/To Service Procedure 22 LED Indicator Lights 9 ��'�������'��g .................................................... Remove From Service ...............................................22 120V GFCI Outlet/15 Amp Breaker 16-22 kW Only) 9 Return to Service .......................................................22 Generator Enclosure ...........................................9 Control Panel Interface .....................................11 Section 5: Troubleshooting Setting the Exercise Timer ................................14 Section 6: Quick Reference Guide Battery Charger ..................................................14 Manual Transfer Operation ...............................14 Transfer to Generator Power Source ........................15 Transfer Back to Utility Power Source .......................15 Owner's Manual for 60 Hz Air-Cooled Generators iii Table of Contents This page intentionally left blank. iv Owner's Manual for 60 Hz Air-Cooled Generators Section 1: Safety Rules &General Information Section 1: Safety Rules & General Information Introduction ACAUTION Thank you for purchasing this compact, high performance, air-cooled, engine-driven generator. It is Indicates a hazardous situation which, if not avoided, designed to automatically supply electrical power to could result in minor or moderate injury. operate critical loads during a utility power failure. (000003) This unit is factory installed in an all-weather, metal enclosure that is intended exclusively for outdoor NOTE: Notes provide additional information important to installation.This generator will operate using either vapor a procedure or component. withdrawn liquid propane (LP)or natural gas (NG). These safety warnings cannot eliminate the hazards they NOTE: When sized properly,this generator is suitable for indicate. Observing safety precautions and strict supplying typical residential loads such as induction compliance with the special instructions while performing motors (sump pumps, refrigerators, air conditioners, the action or service are essential to preventing accidents. furnaces, etc.), electronic components (computer, The operator is responsible for proper and safe use of monitor, TV, etc.), lighting loads and microwaves. the equipment. The manufacturer strongly recommends that if the operator is also the owner, to read the Owner's Read This Manual Thoroughly Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strongly AWARNING recommends instructing other users to properly start and Consult Manual. Read and understand manual operate the unit. This prepares them if they need to completely before using product. Failure to operate the equipment in an emergency. completely understand manual and product could result in death or serious injury.(0001 00a) How to Obtain Service If any portion of this manual is not understood, contact When the generator requires servicing or repairs, contact the nearest Independent Authorized Service Dealer for an Independent Authorized Service Dealer for assistance. starting, operating and servicing procedures. Service technicians are factory-trained and are capable of handling all service needs. For assistance locating a This manual must be used in conjunction with the dealer, go to www.generac.com/Service/DealerLocator/. appropriate Owner's Manual. When contacting a dealer about parts and service, SAVE THESE INSTRUCTIONS: The manufacturer always supply the complete model number and serial suggests that this manual and the rules for safe operation number of the unit as given on its data decal, which is be copied and posted near the unit installation site. located on the generator. Refer to Figure 2-1 and Figure Safety should be stressed to all operators and potential 2_2 for decal location. Record the model number and operators of this equipment. serial numbers in the spaces provided on the inside front Throughout this publication and on tags and decals cover of this manual. affixed to the generator, DANGER, WARNING, and CAUTION blocks are used to alert personnel to special Safe ty instructions about a particular operation that may be y Rules hazardous if performed incorrectly or carelessly. Observe Study these SAFETY RULES carefully before installing, them carefully. Their definitions are as follows: operating or servicing this equipment. Become familiar with this Owner's Manual and with the unit. The generator can operate safely, efficiently and reliably only Indicates a hazardous situation which, if not avoided, if it is properly installed, operated and maintained. Many will result in death or serious injury. accidents are caused by failing to follow simple and fundamental rules or precautions. (000001) The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in ,61 this manual and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work Indicates a hazardous situation which, if not avoided, method, or operating technique the manufacturer does not could result in death or serious injury. specifically recommend, verify that it is safe for others. (000002) Also, make sure the procedure, work method or operating technique utilized does not render the generator unsafe. Owner's Manual for 60 Hz Air-cooled Generators 1 Section 1: Safety Rules&General Information General Hazards N� Al -MAI Moving Parts. Do not wear jewelry when . starting or operating this product. Wearing Loss of life. Property damage. Installation must always jewelry while starting or operating this product comply with applicable codes, standards, laws and could result in death or serious injury. regulations. Failure to do so will result in death (000115) or serious injury. (000190) WARNING I • Moving Parts. Keep clothing, hair, and appendages away from moving parts. Failure Automatic start-up. Disconnect utility power and to do so could result in death or serious injury. render unit inoperable before working on unit. (000111) Failure to do so will result in death or serious injury. (000191) V4 ®WA NAG om— Hot Surfaces When operating machine, do not �W/#RNIN;,G P 9 ��'+ touch hot surfaces. Keep machine away from Electrocution.Potentially lethal voltages are generated combustibles during use. Hot surfaces by this equipment.Render the equipment safe before could result in severe burns or fire. (000108) attempting repairs or maintenance.Failure to do so could result in death or serious injury. (000187) �WARNING AWARNING Equipment and property damage. Do not alter construction of, installation, or block ventilation for This product is not intended to be used in generator. Failure to do so could result in unsafe a critical life support application. Failure to operation or damage to the generator. adhere to this warning could result in (000146) death or serious injury. (000209a) WAR A NIN ' AWARNING Risk of injury. Do not operate or service this Accidental Start-up. Disconnect the negative battery machine if not fully alert. Fatigue can impair the cable,then the positive battery cable when working ability to service this equipment and could result on unit. Failure to do so could result in death in death or serious injury. (000215) or serious injury. (000130) AWARNIN'G AINARNING Environmental Hazard Always recycle batteries at an Only qualified service personnel may install, operate official recycling center in accordance with all local and maintain this equipment. Failure to follow proper laws and regulations. Failure to do so could result in installation requirements could result in death, serious environmental damage, death or serious injury. injury, and damage to equipment or property. (000182) (000228) AWARNING WARNING This unit is not intended for use as a prime power Injury and equipment damage. Do not use source. It is intended for use as an intermediate power generator as a step. Doing so could result in falling, supply in the event of temporary power outage only. damaged parts, unsafe equipment operation, See individual unit specifications for required maintenance and run times pertaining to use. (000247) and could result in death or serious injury. (000216) WARNING Inspect the generator regularly, and contact the nearest Only a trained and licensed electrician should perform Independent Authorized Service Dealer for parts needing wiring and connections to unit. Failure to follow proper repair or replacement. installation requirements could result in death, serious injury, and damage to equipment or property.(000155) 2 Owner's Manual for 60 Hz Air-cooled Generators Section 1: Safety Rules&General Information Exhaust Hazards ANElectrocution. Do not wear jewelry while Asphyxiation. Running engines produce working on this equipment. Doing so will carbon monoxide, a colorless, odorless, result in death or serious injury. poisonous gas. Carbon monoxide, if not (000188) avoided, will result in death or serious injury. (000103) Y, I � WARNING AN Electrocution.Water contact with a power Asphyxiation.Always use a battery operated carbon source, if not avoided, will result in death monoxide alarm indoors and installed according to or serious injury. the manufacturer's instructions. Failure to do so (000104) could result in death or serious injury. (000178a) I � . Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter the �A% Electrocution. Contact with bare wires, installation or permit even partial blockage of ventilation terminals, and connections while generator provisions, as this can seriously affect safe operation of is running will result in death or serious injury. the generator. The generator must be installed and (000144) operated outdoors only. Electrical Hazards � Electrocution. In the event of electrical accident, immediately shut power OFF. Use non-conductive implements to free victim from live conductor.Apply AN Electrocution. Contact with bare wires, first aid and get medical help. Failure to do so will terminals, and connections while generator result in death or serious injury. (000145) is running will result in death or serious injury. (000144) t � Electrocution. Never connect this unit to the electrical system of any building unless a licensed electrician has installed an approved transfer switch. Failure to do so will result in death or serious injury. (000150) Electrical backfeed. Use only approved switchgear to isolate generator when electrical utility is the primary power source. Failure to do so will result in death, serious injury, and equipment damage. (000131 a) �.Jk M= Electrocution. Verify electrical system is properly grounded before applying power. Failure to do so will result in death or serious injury. (000152) Owner's Manual for 60 Hz Air-cooled Generators 3 Section 1: Safety Rules&General Information Fire Hazards Explosion Hazards WARNING' PF1 �j Fire hazard. Do not obstruct cooling and *Explosion and Fire. Fuel and vapors are extremely ventilating airflow around the generator. Inadequate ammable and explosive. No leakage of fuel is ventilation could result in fire hazard, possible permitted. Keep fire and spark away. Failure to equipment damage, death or serious injury. (000217) do so will result in death or serious injury. (000192) WA NII G I ! , Fire and explosion. Installation must comply Connection of fuel source must be done by a qualified 11*iwith all local, state, and national electrical professional technician or contractor. Incorrect installation building codes. Noncompliance could result in unsafe of this unit will result in death, serious injury, and damage operation, equipment damage, death or serious injury. to equipment and property damage. (000151) (000218) �WWN"ISk Fire hazard. Use only fully-charged fire Risk of fire.Allow fuel spills to completely dry extinguishers rated "ABC" by the NFPA. Discharged or before starting engine. Failure to do so will improperly rated fire extinguishers will not extinguish result in death or serious injury. electrical fires in automatic standby generators. (000174) (000219) . .zx 1 3-a .t M AVV RNING ANARNING Risk of Fire. Hot surfaces could ignite Consult Manual. Read and understand manual combustibles, resulting in fire. Fire could completely before using product. Failure to result in death or serious injury. completely understand manual and product (000110) could result in death or serious injury.(000100a) b WARNING { Risk of electrocution Refer to NFPA 70E for safety equipment required when working with with a live electrical system. Failure to use required safety equipment could result in death or serious injury. (000221) ®WARNIiNG , Risk of Fire. Unit must be positioned in a manner that prevents combustible material accumulation underneath. Failure to do so could result in death or serious injury. (000147) Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, verify that the generator is installed in accordance with the manufacturer's instructions and recommendations. Following proper installation, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regulations. 4 Owner's Manual for 60 Hz Air-cooled Generators Section 2: General Information Section 2: General Information The Generator J L I K J I H L B B 8 s H A G 0 0 K C . F F E 0 0 0 0 E B 000908 B aoosos C D C D Figure 2-1. GH-410 Engine 8 kW Unit(Left)and GH-530 Engine 11 kW Unit(Right) L K J I ° o H 0 0 A ' G 0 C F 0 0 B OOU910) E C D Figure 2-Z GT-990IGT--999 Engines, 16-22 kW Units A. Exhaust Enclosure D. Battery Compartment G. Circuit Breakers J. Oil Fill Cap B. Composite Base E. Fuel Regulator H. Control Panel K. Air Filter C. Oil Filter F. Fuel Inlet(Back) I. Data Label L. Oil Dipstick Owner's Manual for 60 Hz Air-cooled Generators 5 Section 2: General Information Specifications Generator Model 8 kW 11 kW 16 kW 20 kW 22 kW Rated Voltage 240 Rated Maximum Load Current(Amps)at Rated 33.3 45.8 66.6 83.3 91.7 Voltage* Main Circuit Breaker 35 Amp 50 Amp 65 Amp 90 Amp 100 Amp Phase 1 Rated AC Frequency 60 Hz Battery Requirement Group 26R, 12 Volts and 540 CCA Minimum (see Replacement Parts) Enclosure Aluminum Aluminum/Steel Aluminum/Steel Steel Aluminum Weight(lbs/kilos) 378/171.5 394/178.7(Steel) 455/206.4(Steel) 505/229 476/216 358/162.4(Aluminum) 419/190(Aluminum) This unit is tested in accordance to UL 2200 standards with an operating temperature of-20 OF(-29*C)to 122 OF Normal Operating Range (50°C).For areas where temperatures fall below 32 OF(0°C)a cold weather kit is recommended.When operated above 77 OF(25*C)there may be a decrease in engine power.(Please reference the engine specifications section. These generators are rated in accordance with UL 2200,Safety Standard for Stationary Engine Generator Assemblies,and CSA-C22.2 No.100-04 Standard for Motors and Generators. *Natural Gas ratings will depend on specific fuel joules/Btu content.Typical derates are between 10-20%off the LP gas rating. **Circuits to be moved must be protected by same size breaker. For example,a 15 amp circuit in the main panel must be a 15 amp circuit in the transfer switch. Engine Model 8 kW 11 kW 16 kW 20/22 kW Type of Engine GH-410 GTH-530 GT 990 GT-999 Number of Cylinders 1 2 2 2 Displacement 410 cc 530 cc 992 cc 999 cc Cylinder Block Aluminum w/cast iron sleeve Recommended Spark Plug see Replacement Parts Spark Plug Gap 0.508 mm(0.020 in) 0.76 mm(0.030 in) 1.02 mm(0.040 in) 1.02 mm(0.040 in) Valve Clearance 0.05-0.1 mm 0.05-0.1 mm 0.05-0.1 mm 0.05-0.1 mm (0.002-0.004 in) (0.002-0.004 in) (0.002-0.004 in) (0.002-0.004 in) Starter 12 VDC Oil Capacity Including Filter Approx. 1.5 qt/1.4 I Approx. 1.7 qt/1.6 I Approx. 1.9 qt/1.81 Approx. 1.9 qt/1.81 Recommended Oil Filter see Replacement Parts Recommended Air Filter see Replacement Parts Engine power is subject to and limited by such factors as fuel Btu/joules,ambient temperature and altitude.Engine power decreases about 3.5 percent for each 1000 feet(304.8 meters)above sea level,and also will decrease about 1 percent for each 6°C(10 OF)above 15*C(60 OF)ambient temperature. The specification sheet for your generator was included in the documentation provided with the unit at the time of purchase. For additional copies, consult your local Independent Authorized Service Dealer for your specific generator model. 6 Owner's Manual for 60 Hz Air-cooled Generators Section 2: General Information Protection Systems The generator may have to run for long periods of time System Components with no operator present to monitor the engine/generator Air Induction - Intake Manifold conditions. Therefore, the generator is equipped with a -Air Cleaner number of systems to automatically shut down the unit to -Carburetor and Mixer Assembly protect it against potentially damaging conditions. Some Fuel Metering - Fuel Regulator of these systems are as follows: Alarms: Ignition -Spark Plug - Ignition Module •High Temperature •Underspeed" •Low Oil Pressure •RPM Sensor Loss Exhaust -Exhaust Manifold -Muffler •Overcrank •Controller Fault •Overspeed •Wiring Error •Overvoltage •Fuse Problem Fuel Requirements •Undervoltage •Stepper Overcurrent •Overload I = Explosion and Fire. Fuel and vapors are Warnings: extremely flammable and explosive.Add fuel in a well ventilated area. Keep fire and spark • Charger Warning •Exercise Set Error away. Failure to do so will result in death • Charger Missing AC •USB Warning or serious injury. (000105) • Low Battery •Download Failure The engine has been fitted with a dual fuel carburetion • Battery Problem system. The unit will run on natural gas or LP gas The control panel contains a display which alerts the (vapor), but it has been factory set to run on natural gas. operator when a fault condition occurs. The above list is The fuel system will be configured for the available fuel not all inclusive. For more information about alarms and source during installation. control panel operation, see Section 3 Operation. Recommended fuels should have a BTU content of at NOTE: A warning will indicate a condition, on the least 1000 Btus per cubic foot (37.26 megajoules per generator, that should be addressed but not shut the cubic meter) for natural gas, or at least 2500 BTUs per generator down.An alarm will shut the generator down to cubic foot(93.15 megajoules per cubic meter)for LP gas protect the system from any damage. In the event of an (vapor). alarm, an owner can clear the alarm and restart the NOTE: If converting to LP gas from natural gas, a generator prior to contacting an Independent Authorized minimum LP tank size of 250 gallons (946 liters) is Service Dealer. If the intermittent issue occurs again, recommended. See the Installation Manual for complete contact an Independent Authorized Service Dealer. procedures and details. Emission Information The United States Environmental Protection Agency (US Battery Requirements EPA) (and California Air Resources Board (CARB), for Group 26R, 12V, minimum 540 CCA. engines/equipment certified to California standards) For proper battery maintenance procedures, see Section requires that this engine/equipment complies with 4 Maintenance. exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. For emissions warranty Battery Charger information, please reference the included emissions warranty. It is important to follow the maintenance The battery charger is integrated into the control panel specifications in Section 4 Maintenance to ensure that module in all models. It operates as a Smart Charger the engine complies with the applicable emissions which ensures output charging levels are safe and standards for the duration of the product's life. continuously optimized to promote maximum battery life. This generator is certified to operate on Liquid Propane Vapor fuel or pipeline Natural Gas. Engine Oil Requirements The Emission Control System code is EM (Engine For proper oil viscosity, see chart in Figure 4-1. Modification). The Emission Control System on this generator consists of the following: Owner's Manual for 60 Hz Air-cooled Generators 7 Section 2: General Information Replacement Parts Description 8 kW 11 kW 16 kW _T 20 kW 22 kW 26R Exide Battery OH3421 S Spark Plug OG0767B OE9368 OE7585A OG0767A OG0767A Oil Filter 070185E Air Filter OE9371A OJ8478 Control Panel Fuse OD7178T Transfer Switch Fuses 073590A Accessories Performance enhancing accessories are available for air-cooled generators. Accessory Description Cold Weather Kit Recommended in areas where temperatures fall below 32 OF (0°C). Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations. Auxiliary Transfer Switch Lockout Enables any of the transfer switches to completely lock out one large electrical load by tying into its control system. Fascia Base Wrap The fascia base wrap snaps together around the bottom of the new air-cooled generators.This offers a sleek, contoured appearance as well as offering protection from rodents and insects by covering the lifting holes located in the base. Requires use of the mounting pad shipped with the generator. Mobile LinkTm (USA only) Provides a personalized web portal that displays the generator status, maintenance schedule,event history and much more.This portal is accessible via computer,tablet or smart phone. Sends emails and/or text notifications the moment there is any change in the generator's status. Notification settings can be customized to what type of alert is sent and how often. For more information,visit www.MobileLinkGen.com. Touch-Up Paint Kit Very important to maintain the look and integrity of the generator enclosure. This kit includes touch-up paint and instructions. Wireless Local Monitor Completely wireless and battery powered,the Wireless Local Monitor provides you with instant status without ever leaving the house. Status lights (red, yellow and green)alert owners when the generator needs attention. Magnetic backing permits refrigerator mounting and gives a 600 foot line of sight communication. Extended Warranty Coverage Extend your generator warranty coverage by purchasing extended warranty coverage. Covers both parts and labor. Extended coverage can be purchased within 12 months of the end-users purchase date. This extended coverage is applicable to registered units and end-user proof of purchase must be available upon request. Available for Generaco, Guardian®and Centurion®products. Not available for CorepowerTA° and EcoGenTm products or all international purchases. NOTE: Contact an Independent Authorized Service Dealer or visit www.generac.com for additional information on replacement parts, accessories, and extended warranties. 8 Owner's Manual for 60 Hz Air-cooled Generators Section 3: Operation Section 3: Operation Site Prep Verification Main Circuit Breaker(Generator Disconnect) It is important that the generator is installed in such a way This is a 2-pole breaker rated according to relevant that the airflow into and out of the generator is not specifications. See"A" in Figure 3-1. impeded. Verify that all shrubs or tall grasses have been removed within 3 ft. (0.91 m) of the intake and discharge LED Indicator Lights louvers on the sides of the enclosure. It is also important See "B"in Figure 3-1. that the generator is not subject to water intrusion. Verify that all potential sources such as water sprinklers, roof ' Green LED "Ready" light is on when utility is run-off, rain gutter down spouts and sump pump present and the control panel button is in the AUTO discharges are directed away from the generator position. This also indicates when the generator is enclosure. running. • Red LED "Alarm" light is on when the generator is i OFF or a fault is detected. Contact an authorized servicing dealer. Automatic start-up. Disconnect utility power and • Yellow LED"Maintenance" light. render unit inoperable before working on unit. Failure to do so will result in death or serious injury. NOTE: Yellow LED may be on at the same time as either (000191) the Red or Green LED. Turn the generator OFF before performing maintenance. 120V GFCI Outlet/15 Amp Breaker Remove 7.5 Amp fuse, T1 and T2 battery charge fuses, (16-22 kW Only) and disconnect battery cables to prevent accidental start up. Disconnect the NEGATIVE (-) cable first, then Some units are equipped with an external 15 Amp, 120 disconnect the POSITIVE (+) cable. When connecting volt GFCI convenience outlet located in the top corner of the cables, connect the POSITIVE cable first, the the compartment. See"C" in Figure 3-1. NEGATIVE cable last. When the generator is running, in the absence of utility AWARNING power, this outlet may also be used to power items outside the home such as lights or power tools. This Only qualified service personnel may install, operate outlet may also be used when utility power is present by and maintain this equipment. Failure to follow proper running the generator in manual mode. installation requirements could result in death, serious injury, and damage to equipment or property. (000182) This outlet does not provide power if the generator is not running. Do not use this outlet when the generator is in Exercise mode. This outlet is protected by a 15 Amp Side Compartment circuit breaker in the side compartment. Local codes may require this compartment to be locked. Generator Enclosure A hasp is provided so the owner/operator can secure the compartment with a padlock. Check local codes for side The lid will be locked. A set of keys is attached to the compartment locking requirements. circuit breaker box door with a cable tie. 1. Cut the cable tie to remove the keys. 2. Use the keys to open the lid of the generator. NOTE: The enclosed keys provided with this unit are =®°= ® ° intended for service personnel use only. B o .90 000931 C A Figure 3-1. Open Side Compartment Owner's Manual for 60 Hz Air-cooled Generators 9 Section 3: Operation 3. There are two locks securing the lid, one on each (6 side (A in Figure 3-3). To properly open the lid, press down, on the lid, above the side lock and GM� unlock the latch. O WF a. Repeat for the other side. If pressure is not applied from the top, the lid may appear stuck. a.ON WF® NOTE: Always verify that the side locks are unlocked before attempting to lift the lid. OrCONNE 5. Once the lid is open, remove the front access panel by lifting it up and out. 000932 NOTE: Always the lift the front access panel up before Figure 3-2. Circuit Breaker Box and Keys pulling away from enclosure (B and C in Figure 3-3). Do (As Shipped) not pull the panel away from the enclosure before lifting up (D in Figure 3-3). O m i A 0 0 000597 m m m m m m 001028 Figure 3-3. Side Lock Location and Front Panel Removal 10 Owner's Manual for 60 Hz Air-cooled Generators Section 3: Operation Control Panel Interface The Control Panel Interface is located under the lid of the enclosure. Before attempting to lift the lid of the enclosure, verify that both left and right side locks are unlocked.To remove the front cover, lift the cover straight up to disengage the side hooks, then tilt and lift it away from the unit. a Auro a mmuALZ=OFF When closing the unit, verify that both left and right side p locks are securely locked. T NOTE: All appropriate panels must be in place during ENTER any operation of the generator. This includes operation ESCAPE ���\�/� by a servicing technician, while conducting troubleshooting procedures. 000425 Figure 3-4. Generator Control Panel Using the Auto/Off/Manual Interface Button Description of Operation AUTO Selecting this button activates fully automatic system operation. It also allows the unit to automatically start and exercise the generator according to the exercise timer(see Setting the Exercise Timer). OFF This button shuts down the engine and also prevents automatic operation of the unit. MANUAL This button will crank and start the generator.Transfer to standby power will not occur unless there is a utility failure. NOTE: Damage caused by mis-wiring of the interconnect wires is not warrantable. Interface Menu Displays The LCD display Feature Description The default page which will be displayed if no buttons are pressed for 60 seconds.This page normally shows the current Status message and the current date and time.The highest priority active Alarm/ HOME page Warning will be automatically posted on this page as well as flashing the backlight when such a condi- tion is detected. In the case of multiple Alarms/Wamings,only the first message will be displayed.To clear an Alarm or Warning,press the OFF button and then press the ENTER key. Display Backlight Normally off. If the operator presses any button,the backlight will automatically light and remain on for 30 seconds. Allows the operator to navigate to all other pages or sub-menus by using the Arrows and Enter but- MAIN MENU page tons.This page can be accessed at any time with several presses of the dedicated Escape button. Each press of the Escape button takes the operator to the previous menu until the MAIN MENU dis- plays.This page contains information for-History;Status;Edit; Debug. Menu System Navigation To get to the MENU, use the "Escape" button from any page. It may require pressing it several times before getting to the MENU page. Navigate to the desired menu by using the T/I buttons. When the desired menu is displayed and flashing, press the"Enter'button. See Figure 3-5 Navigation Menu. Owner's Manual for 60 Hz Air-cooled Generators 11 Section 3: Operation EVOLUTION/SYNC2.0 HSB MENU MAP Switched to"OFF" Note: Menu functions and features may vary Hours of Protection depending on unit model and firmware revision. 0(H) ESC Running Manual Running-Utility Lost Running-Remote Start ENTER SYSTEM DATE/TIME Running-2 Wire Start Running-Exercise Switched Off Battery Condition f ENTER Stopped-Auto BAT- SUB MENUS Stopped-Alarm "Good""Inspect Battery"or"Check Battery" ESC—► ENTER / ESC f ENTER f ENTER T - 1 thru 50 + ESC-► ESC�- Run Log + "Run Log" -1*- ENTER HISTORY - 1 thru 50 + - Alarm Log + "Alarm Log" ESC-► f ENTER ENTER tp Warning Message(s) ENTER Charger Warning Charger Missing AC Low Battery Battery Problem Language ENTER- go Language + Language + Exercise Set Error ESC USB WarningE English:4 + English - - + Espanol - - Download Failure Fuel Selection ENTER-.W. Fuel Selection ESC Alarm Message(s) ESC F NG or LP 4 + NG or LP- High Temperature Low Oil Pressure Overcrank T ESC Overspeed Cold Smart Start? �ENTERp.- Cold Smart Start? Overvoltage ESC F YES or NO -� - YES or NO + Undervoltage Overload Underspeed �Irt t RPM Sensor Loss ESC ESC Controller Fault Current DatefTlme ENTER Select Hour(0-23) ENTER Select Min(0-59) Wiring Error ESC Stepper Overcurrent E- 2/12/13 12:22 - 14 + - 0 + Fuse Problem` '"Fuse Problem"on Firmware ESC ESC 1.11 and older ONLY Exercise Time ENTER-0- Select Frequency ENTER-► Quiet Test Mode ESC ? F 14:00 Wednesday -> - WEEKLY + - BIWEEKLY + - MONTHLY+ Quiet Test Mode only � I t on certain models ESC Firmware Update ENTER Firmware Update F Press Enter 4 f ESC f- Insert USB � Figure 3-5. Navigation Menu 12 Owner's Manual for 60 Hz Air-cooled Generators Section 3: Operation Current Date/Time a µnp a MANUAL a OFF UP ARROW= 02/14/13 07:40 U a O E ENTER ESC ESCAPE ENTER-► DOWN ARROW=- Run Hours(H) 0.0 ESC t ENTER -9*- -ESC MAINT: Run Hrs MAIN ENTER-► Malint.L/og Scheduled DEALER Access Requires Password ENTER 1 T ESC ENTER ESC I - 1 thru 50 + EXAMPLE: "Battery Maintained" Inspect Battery 200 RnHr or 12/27/13 "Schedule A Serviced" and Language + Language + "Schedule B Serviced" + Francais - - + Portuguese - "Maintenance Reset" Next Maintenance 200 RnHr or 12/27/13 "Inspect Battery" "Service Schedule A" "Service Schedule B" Select"Yes"then Press"Enter"to continue or Press"ESCAPE"to escape out of updating. During update process the Blue"Manual"light flashes,then the Green"Auto"light flashes. Sequence does this twice.When update is complete the unit returns to Install Wizard menu. When the controller powers up the very first screen displays the version number for a few seconds. When update is complete remove Thumb Drive,then follow the Install Wizard Menu. ESC ESC ESC ENTER ENTER--► Select Month(1-12) ENTER--► Select Date(1-31) ENTER-► Select Year(0-99) - 2 + - 13 + - 13 + ESC ESC ESC ENTER ENTERS Select Hour(0-23) ENTER--► Select Min(0-59) ENTER Select Day - 14 + - 0 + - Wednesday + Possible Message(s) Corrupted File "Current:V XXXX" ENTER "Are You Sure?" Invalid File File Not Found "USB: V XXXX" f ESC "- Yes or No +" Unsupported Device 000428b Figure 3-6. Navigation Menu Owner's Manual for 60 Hz Air-cooled Generators 13 Section 3: Operation Setting the Exercise Timer While providing the necessary periodic exercise operation, the lower rpm also reduces fuel consumption, This generator is equipped with a configurable exercise engine wear and noise. timer.There are two settings for the exercise timer. Day/Time: Once set,the generator will start and exercise Low Speed Exercise Profile-22 kW Generators for the period defined, on the day of the week and at the 38M time of day specified. During this exercise period, the unit 3600 runs for approximately 5 or 12 minutes, depending on the 3400 model, and then shuts down. s 3000 Exercise frequency (how often the exercise will take 2M place): It can be set to Weekly, Biweekly or Monthly. If 2fi00 Monthly is selected, the day of the month must be 2400 selected from 1-28. The generator will exercise on that 2000 day each month. Transfer of loads to the generator 38W I I % � output does not occur during the exercise cycle unless 0— Ss 305 15s 20s 25s 3Os 35s 40s 45s 1 In 5mIn Emi dse Tlme utility power is lost. 000905 NOTE: If the installer tests the generator prior to Figure 3-7. installation, press the"enter" button to skip setting up the exercise timer. Low Speed Exercise Profile-16 to 20 kW Generators NOTE: The exercise feature will operate only when the 3200 generator is placed in the AUTO mode and will not work 3000 unless this procedure is performed.The current date/time will need to be reset every time the 12 volt battery is f n°0 disconnected and then reconnected, and/or when the 26� fuse is removed. IL Table 3-1 details the exercise information and M 400 programming options for all Home Standby generators. 2200 Figure 3-7 illustrates the engine speed profile during a typical exercise cycle for 22 kW generators. Figure 3-8 30W0 5s 305 3m1n 5min shows the engine speed profile for 16-20 kW generators. Emrdse Time 8-11 kW generators exercise at a constant 3600 rpm. 000sos Figure 3-8. Table 3-1.Generator Exercise Characteristics Generator Size 8 kW 11 kW 16 kW/20 kW 22 kW Low Speed Exercise n/a* n/a* 2400 rpm 1950 rpm Exercise Frequency Weekly/Bi-Weekly/ Weekly/Bi-Weekly/ Weekly/Bi-Weekly/ Weekly/Bi-Weekly/ Options Monthly Monthly Monthly Monthly Exercise Time Length 12 minutes 12 minutes 5 minutes 5 minutes *exercises at 3600 rpm Battery Charger Manual Transfer Operation NOTE: The battery charger is integrated into the control r . module in all models. Electrocution. Do not manually transfer under load. The battery charger operates as a Smart Charger that Disconnect transfer switch from all power sources ensures: prior to manual transfer. Failure to do so will result • Output is continually optimized to promote in death or serious injury, and equipment 000132 maximum battery life. ( ) • Charging levels are safe. NOTE: A warning is displayed on the LCD when the battery needs service. 14 Owner's Manual for 60 Hz Air-cooled Generators Section 3: Operation Prior to automatic operation, manually exercise the 7. Set the main circuit breaker(Generator Disconnect) transfer switch to verify that there is no interference with to ON or CLOSED. The standby power source now proper operation of the mechanism. Manual operation of powers the loads. the transfer switch is required if electronic operation should fail. Transfer to Generator Power Source i. Verify generator is in the OFF mode. 2. Set the main circuit breaker (Generator Disconnect)to OFF or OPEN. 3. Turn off the utility power supply to the transfer ° $ switch using the means provided (such as a utility o gg main line circuit breaker). a. Use the manual transfer handle (A in Figure 3-9) inside the transfer switch to move the main contacts to the STANDBY position (loads connected to the standby power source). 5. To crank and start the engine, press the control B panel MANUAL button. s. Allow the engine to stabilize and warm up for a few 000228 minutes. Figure 3-9.Manual Transfer Switch Operation • Will not transfer to generator if utility is present. MANUAL " Will transfer to generator if utility fails(below 65%of nominal for 5 consecutive seconds). • Will transfer back when utility returns for 15 consecutive seconds.The engine will continue to run until removed from the MANUAL mode. • Will start and run if utility fails for 5 consecutive seconds.(factory default) • Will start a 5 second engine warm-up timer. —Will not transfer if utility subsequently returns. AUTO —Will transfer to generator if utility is not present. • Will transfer back to utility once utility returns(above 80%of nominal)for 15 seconds. • Will not transfer back to utility unless utility returns.The generator will shut down if the OFF button is pressed or a shutdown alarm is present. • Once utility power is returned,the generator will shut down after 1 minute cool-down time. • Will not exercise if generator is already running in either AUTO or MANUAL mode. EXERCISE . During exercise,the controller will only transfer if utility fails during exercise for 10 seconds, and will switch to AUTO. Transfer Back to Utility Power Source a. Verify that utility power supply to the transfer switch When utility power has been restored, transfer back to is turned OFF. utility source and shut down the generator. To manually 5. Use the manual transfer handle (A in Figure 3-9) transfer back to utility power and shut down the inside the transfer switch to move the main generator: contacts back to the UTILITY position (loads i. Set the Main Circuit Breaker (Generator connected to the utility power source). Disconnect)to OFF or OPEN. s. Turn on the utility power supply to the transfer 2. Allow the engine to run for 2 minutes at no-load to switch using the means provided. stabilize the internal temperatures. 7. Press the control panel AUTO button. 3. Press the control panel OFF button. The engine should shut down. Owner's Manual for 60 Hz Air-cooled Generators 15 Section 3: Operation Automatic Transfer Operation On a startup in AUTO mode, if the ambient temperature is below a fixed temperature (based on model) the To select automatic operation: generator will warm-up for 30 seconds. This allows the i. Make sure the transfer switch main contacts are engine to warm before a load is applied. If the ambient set to the UTILITY position (loads connected to the temperature is at or above the fixed temperature, the utility power source). generator will startup with the normal warm-up delay of 5 2. Be sure that normal UTILITY power source voltage seconds. is available to transfer switch terminal lugs N1 and When the generator engine is started, a check for proper N2. output voltage build up will be performed. 3. Press the AUTO button on the control panel If some condition impedes normal voltage creation, such interface. as frost crystals or dust/dirt prevent a good electrical 4. Set the main circuit breaker (Generator connection, the start sequence will be interrupted so that Disconnect)to the ON (Closed)position. a cleaning cycle of the internal electrical connections can With these steps complete, the generator will start be attempted. automatically when utility source voltage drops below a The cleaning cycle is an extended "Warming Up" period preset level. After the unit starts, loads are transferred to which lasts for several minutes while the normal the standby power source. generator voltage output is determined to be low. During this cycle, the generator controller will display the "Warming Up"on the display screen. Automatic Sequence of Operation If the cleaning cycle fails to clear the obstruction, the generator controller display will show the"Under Voltage" Utility Failure message. With the generator set to AUTO, when utility fails (below After several minutes, the alarm message can be 65% of nominal) a 5 second (dealer programmable) line cleared, and a restart of the generator attempted. interrupt delay time is started. If utility is still gone when If the problem persists, make no further attempts to start. the timer expires, the engine will crank and start. Once Contact an independent authorized service dealer. started, a 5 second engine warm-up timer will be initiated. When the warm-up time expires, the controller Load Transfer will transfer the load to the generator. If the utility power is restored (above 80% nominal) at any time from the The transfer of load when the generator is running is initiation of the engine start until the generator is ready to dependent upon the operating mode: accept load (5 second warm-up time has not elapsed), the controller will complete the start cycle and run the Shutting Generator Down While generator through its normal cool down cycle, however, Under Load the load will remain on the utility source. IMPORTANT NOTE: To turn the generator off during Cranking utility outages to perform maintenance, or conserve fuel, The system will control the cyclic cranking as follows: follow these steps: • 8 kW Unit: 5 cranking cycles as follows: 15 second To turn the generator OFF (while running in crank, seven (7) second rest, followed by four (4) AUTO and online): additional cycles of seven (7) second cranks followed by seven (7)second rests. i. Turn the main utility disconnect OFF. • 11 -22 kW Units: 5 cranking cycles as follows: 16 2. Turn the main line circuit breaker (MLCB) on the second crank, seven (7) second rest, 16 second generator to OFF (OPEN). crank, seven (7) second rest, followed by three (3) 3. Turn the generator OFF. additional cycles of seven (7) second cranks followed by seven (7)second rests. To turn the generator back ON: Cold Smart Start 1. Put the generator back into AUTO and allow to start and warm-up for a few minutes. The Cold Smart Start feature can be enabled in the EDIT 2. Set the MLCB on the generator to ON. menu. With Cold Smart Start enabled, the generator will The system will now be operating in automatic mode. monitor ambient temperature and the warm-up delay will The main utility disconnect can be turned ON (CLOSED). be adjusted based on prevailing conditions. To shut the unit OFF, this complete process must be repeated. 16 Owner's Manual for 60 Hz Air-cooled Generators Section 4: Maintenance Section 4: Maintenance Maintenance Performing Scheduled Maintenance Regular maintenance will improve performance and It is important to perform maintenance as specified in the extend engine/equipment life. The manufacturer Service Schedule for proper generator operation and to recommends that all maintenance work be performed by ensure that the generator complies with the applicable an Independent Authorized Service Dealer (IASD), emission standards for the duration of its useful life. Regular maintenance, replacement or repair of the Service and repairs may be performed by any qualified emissions control devices and systems may be service person or repair shop. performed by any repair shop or person of the owner's Engine oil and filter must be changed and valve choosing. However, to obtain emissions control warranty clearance adjusted after the first 25 hours of operation. service free of charge,the work must be performed by an IASD. See the emissions warranty. Additionally, emissions critical maintenance must be performed as scheduled in order for the Emissions WARNING Warranty to be valid. Emissions critical maintenance consists of servicing the air filter and spark plugs in Only qualified service personnel may install,operate and maintain this equipment. Failure to follow proper accordance with the Service Schedule. installation requirements could result in death,serious The controller will prompt for Schedule A or Schedule B injury, and damage to equipment or property. maintenance to be performed. See Service Schedule for (000182) recommendations. Since most maintenance alerts will occur at the same time (most have two year intervals), only one will appear on the control panel display at any one time. Once the first alert is cleared,the next active alert will be displayed. Service Schedule Daily If Running Continuously Every Schedule A Schedule B Service Every Two Years Every Four Years or Before Each Use Year or 200 Hours or 400 Hours Check Enclosure Louvers for Dirt and Debris* • Check Lines and Connections for Fuel or Oil Leaks • Check Engine Oil Level • Check for Water Intrusion** • Check Battery Condition, Electrolyte Level, an State of Charge • • • Replace Engine Oil and Oil Filter t • • Replace Engine Air Filter • Replace/Gap Spark Plugs • Inspect/Adjust Valve Clearance$ • Contact the nearest Independent Authorized Service Dealer for assistance If necessary. *Remove any shrubs or tall grasses which have grown within 3 ft.(0.91 m)of the intake and discharge louvers on the sides of the enclosure.Clean any debris(dirt, grass clippings,etc.)which have accumulated inside the enclosure. **Verify that all sources of potential water intrusion such as water sprinklers,roof run-off,rain gutter down spouts and sump pump discharges are directed away from the generator enclosure. t Change engine oil and filter after the first 25 hours of operation.In cold weather conditions(ambient below 40*F/4.4*C), or if unit is operated continuously in hot weather conditions(ambient above 85°F 129.4*C),change engine oil and filter every year or 100 hours of operation. *Check/adjust valve clearance after the first 25 hours of operation. NOTE: Contact an Independent Authorized Service Dealer or visit www.generac.com for additional information on replacement parts. Owner's Manual for 60 Hz Air-cooled Generators 17 Section 4: Maintenance Maintenance Log Battery inspection and charge check Dates Performed: Oil, oil filter, air filter and spark plug replacement Dates Performed: Valve Adjustment Dates Performed: Checking Engine Oil Level disconnect. Then, turn the generator main circuit breaker to the OFF position. ®WARNING. 2. Press the control panel OFF button. Wait 5 Risk of burns.Allow engine to cool before minutes. 9 draining oil or coolant. Failure to do so 3. Remove the dipstick and wipe it dry with a clean could result in death or serious injury. cloth. (000139) 4. Completely insert the dipstick and again remove it. s. Observe the oil level. The level should be at the ®WARNING "FULL" mark on the dipstick. Skin irritation.Avoid prolonged or repeated contact with s. If necessary, remove the oil fill cap and add oil to used motor oil. Used motor oil has been shown to cause the engine until the level reaches the "FULL" mark skin cancer in laboratory animals.Thoroughly wash and reinsert the dipstick and fill cap. exposed areas with soap and water. (000210) 7. Press the control panel AUTO button. B. If the generator was running during a utility outage, JACAUTIONI first turn the main circuit breaker to the ON position. Then, turn ON the needed loads in the Engine damage. Verify proper type and quantity of residence. engine oil prior to starting engine. Failure to do so could result in engine damage. Engine Oil Recommendations (000135) To maintain the product warranty, the engine oil should be serviced in accordance with the recommendations of When power outages necessitate running the generator this Manual. For your convenience, Generac for extended periods, the oil level should be checked Maintenance Kits are available that include engine oil, oil daily. To check the engine oil level: filter, air filter, spark plug(s), a shop towel and funnel. i. If the generator is running during a utility outage, These kits can be obtained from an Independent first turn OFF all associated loads running in the Authorized Service Dealer(IASD). residence using the electrical panel main 18 Owner's Manual for 60 Hz Air-cooled Generators Section 4: Maintenance All Generac oil kits meet minimum American Petroleum 6. Screw the new filter on by hand until its gasket Institute (API) Service Class SJ, SL, or better. Use no lightly contacts the oil filter adapter. Then, tighten special additives. Select the appropriate viscosity oil the filter an additional 3/4 to one full turn. grade according to the expected operating temperature. 7. Refill the engine with the proper recommended oil. Synthetic oil also can be used in the appropriate weight For recommended oil, see Figure 4-1. as standard. a. Start the engine, run for 1 minute, and check for leaks. s. Shutdown the engine and recheck the oil level.Add "' oil as needed. DO NOT OVER FILL. 1owao--- io. Re-insert dipstick and/or reattach fill cap. F7 ii. Press the Control Panel AUTO button. Synthetic 5W-30 12. Dispose of the used oil and filter at a proper collection center. T -20 -10 0 10 20 32 40 60 80 100 (, °C-30 -20 -10 0 10 20 30 40 a � Temperature Range of Expected Use 000399 e Figure 4-1. Recommended Oil Based on Temperature B • SAE 30 above 32°F (0°C) • SAE 1 OW-30 between 40°and-10°F (4 0 and-23°C) A 000599 • Synthetic SAE 5W-30 for all temperature ranges Figure 4-Z Oil Filter and Drain Location JACAUTIONI Changing the Engine Air Cleaner Engine damage.Verify proper type and quantity of i• With the generator shut down, lift the lid and engine oil prior to starting engine. Failure to do so remove the front panel. could result in engine damage. (000135) 2• Remove the cover clips and air cleaner cover (11- 22 kW),or disengage the wire clip and open the air cleaner access door(8 kW). Changing the Oil and Oil Filter 3. Pull out the old air filter and discard. 4. Thoroughly clean the air cleaner enclosure of any 1. Start the engine by pressing the MANUAL button dust or debris. on the control panel and allow the engine to run 5. Install a new air cleaner. until it is thoroughly warmed up. Then, press the Control Panel OFF button to shut down the engine. 6. Install the air cleaner cover and cover clips (11-22 2. A few minutes after the engine shuts OFF, when it kW), or close the air cleaner access door and has cooled slightly, lift the lid and remove the front engage the wire clip (8 kW). panel. Pull the oil drain hose free of its retaining clip. See A in Figure 4-2 Remove the cap from the Spark Plugs hose and drain the oil into a suitable container. 3. After the oil has drained, replace the cap onto the Reset the spark plug(s) gap or replace the spark plug(s) end of the oil drain hose. Reposition and secure as necessary: the hose with the retaining clip. i. With the generator shut down, lift the lid and 4. With the oil drained, remove the old oil filter by remove the front panel. turning it counterclockwise. For filter location, see 2 Clean the area around the base of the spark B in Figure 4-2. plug(s)to keep dirt and debris out of the engine. 5. Apply a light coating of clean engine oil to the 3. Remove the spark plug(s)and check the condition. gasket of the new filter. Install a new plug(s) if the old plug is worn or if reuse is questionable. Owner's Manual for 60 Hz Air-cooled Generators 19 Section 4: Maintenance 4. Clean the plug(s) by scraping or washing with a • Remove spark plug wires and position wires away wire brush and commercial solvent. Do not blast from plugs. the plug(s)to clean. • Remove spark plugs. s. Check the spark plug gap using a wire feeler . Make sure the piston is at top dead center(TDC)of gauge. See Figure 4-3. If the gap is out of its compression stroke (both valves closed). To get specification, replace the spark plug. See Section 2 the piston at TDC, remove the intake screen at the Specifications. front of the engine to gain access to the flywheel nut. Use a large socket and socket wrench to rotate the nut and hence the engine in a clockwise direction. While watching the piston through the spark plug hole. The piston should move up and down. The piston is at TDC when it is at its highest point of travel. Adjust Valve Clearance See Figure 4-4: 000211 • The engine should be cool before adjustment. Figure 4-3. Spark Plug Gap Adjustment • Remove spark plug wires and position wires away from plugs. Valve Clearance Adjustment • Remove spark plugs. • Remove the four screws attaching the valve cover. Check the valve clearance after the first 25 hours of Remove and discard gasket. operation, then after 400 hour intervals. Adjust if necessary. • Loosen the rocker jam nut (A) using a 10mm Allen Important: Please contact an Independent Authorized or 13mm Allen wrench. Service Dealer for service assistance. Proper valve • Turn the pivot ball stud (B) while checking clearance is essential for prolonging the life of the clearance between the rocker arm (C) and the engine. valve stem (D) with a feeler gauge. Correct clearance is in the specification in Section 2 B C Specifications. D NOTE: Hold the rocker arm jam nut in place as the pivot ball stud is turned. A When valve clearance is correct, hold the pivot ball stud in place with the Allen wrench and tighten the rocker arm jam nut. Tighten the jam nut to 174 in- Ibs (19.68 Nm)torque.After tightening the jam nut, recheck valve clearance to make sure it did not change. ® • Install new valve cover gasket. • Install the valve cover. Tighten fasteners in a cross pattern, torquing to 48 in-Ibs (5.4 Nm). ® NOTE: Start all four screws before tightening or it will not be possible to get all the screws in place. Make sure the valve cover gasket is in place. 000so2 • Install spark plugs. Figure 4-4. Valve Clearance Adjustment • Re-attach the spark plug wire to the spark plug. • Repeat the process for the other cylinder, if Check Valve Clearance necessary. • The engine should be cool before checking. Adjustment is not needed if valve clearance is within the specification in Section 2 Specifications. 20 Owner's Manual for 60 Hz Air-cooled Generators Section 4: Maintenance Battery Maintenance Strictly observe the following precautions when working on batteries: The battery should be regularly inspected per the . Remove the 7.5 Amp fuse from the generator Service Schedule: control panel. i. With the generator shut down, lift the lid and . Remove all jewelry—watches, rings, metal objects, remove the front panel. etc. 2. Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary. • Use tools with insulated handles. 3. Check the battery fluid level of unsealed batteries, • Wear rubber gloves and boots. and if necessary, fill with distilled water only. DO • Do not lay tools or metallic objects on top of the NOT use tap water. Also, have the Independent battery. Authorized Service Dealer or a qualified Service . Disconnect the charging source prior to connecting Technician check the state of charge and condition. or disconnecting battery terminals. : • Wear full eye protection and protective clothing. AvWA'RNING Explosion. Do not dispose of batteries in a fire. • Where electrolyte contacts the skin, wash it off Batteries are explosive. Electrolyte solution can cause immediately with water. bums and blindness. If electrolyte contacts skin or eyes, • Where electrolyte contacts the eyes, flush flush with water and seek immediate medical attention. 2) thoroughly and immediately with water and seek medical attention. • Wash down spilled electrolyte with an aid JA�WARNING neutralizing agent. A common practice is to use a *Explosion. Batteries emit explosive gases while solution of 500 grams (1 pound) bicarbonate of harging.Keep fire and spark away.Wear protective soda to 4 liters (1 gallon)of water.The bicarbonate gear when working with batteries. Failure to do so of soda solution is to be added until the evidence of could result in death or serious injury. (000137a) reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried. • DO NOT smoke when near the battery. WARNING DO NOT cause flame or spark in the battery area. Electrical shock. Disconnect battery ground terminal before working on battery or battery • Discharge static electricity from the body before wires. Failure to do so could result in death touching the battery by first touching a grounded or serious injury. (000164) metal surface. AwARn.,-- Attention After Submersion Risk of bums.Batteries contain sulfuric acid and If the generator has been submerged in water, it MUST can cause severe chemical burns. Wear protective NOT be started and operated. Following any submersion gear when working with batteries. Failure to do in water, have an Independent Authorized Service Dealer so could result in death or serious injury. (000138a) thoroughly clean, dry, and inspect the generator. If the structure (home) has been flooded, it should be inspected by a certified electrician to ensure there won't AWARNIN;G be any electrical problems during generator operation or Environmental Hazard.Always recycle batteries at an when utility power is returned. official recycling center in accordance with all local laws and regulations. Failure to do so could result in environmental damage, death or serious injury. (000228) Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling processes. For more information on battery recycling, visit the Battery Council International website at: http://bafterycouncii.org Owner's Manual for 60 Hz Air-cooled Generators 21 Section 4: Maintenance Corrosion Protection Remove From, and Return To Regular scheduled maintenance should be conducted to Service Procedure perform a visual inspection of the unit for corrosion. Inspect all metal components of the generator. Example: Remove From Service Base frame, enclosure, brackets, alternator can, the If the generator cannot be exercised every 7 days and entire fuel system (inside and outside of the generator) will be out of service longer than 90 days, prepare the and fastener locations. If there is corrosion found on generator for storage: generator components (i.e. regulator, engine/altemator mounts,fuel plenum, etc.), replace parts as necessary. �• Start the engine and let it warm up. Periodically wash and wax the enclosure using 2. Close the fuel shutoff valve in the fuel supply line automotive type products. Do not spray the unit with a and allow the unit to shut down. hose or power washer. Use warm,soapy water and a soft 3. Once the unit has shut down, set the generator cloth.Frequent washing is recommended in salt water/ main circuit breaker (Generator Disconnect) to coastal areas. Spray engine linkages with a light oil such OFF(OPEN). as WD-40. 4. Turn off the utility power to the transfer switch. 5. Remove the 7.5 Amp fuse from the generator's control panel. 6. Disconnect the battery cables. Remove negative cable first. 7. Remove battery charger AC input T1/Neutral cable (has white sleeve)at controller. a. While the engine is still warm, drain the oil completely, and then refill the crankcase with oil. 9. Attach a tag to the engine indicating the viscosity and classification of the new oil in the crankcase. io. Remove the spark plug(s) and spray a fogging agent into the spark plug(s) threaded openings. Reinstall and tighten the spark plug(s). ii. Remove the battery and store it in a cool, dry room on a wooden board. 12. Clean and wipe down the entire generator. Return to Service To return the unit to service after storage: 7. Verify utility power is OFF. 2. Check the tag on the engine for oil viscosity and classification. If necessary, drain and refill with proper oil. 3. Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water. DO NOT use tap water. Recharge the battery to 100% state of charge. If defective, replace the battery. 4. Clean and wipe down the entire generator. 5. Make sure the 7.5 Amp fuse is removed from the generator Control Panel. 6. Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly. Install positive cable first. 7. Reconnect the battery charger AC input T1/Neutral cable(has white sleeve)at controller. 6. Open the fuel shutoff valve. 22 Owner's Manual for 60 Hz Air-cooled Generators Section 5: Troubleshooting Section 5: Troubleshooting System Diagnosis Problem Cause Correction Engine will not crank. 1. Fuse blown. 1.Correct short circuit condition by replacing 7.5 Amp fuse in generator control panel. 2. Loose,corroded or defective battery 2.Tighten,clean or replace as necessary.* cables. 3. Defective starter contact. 3.*See#2. 4. Defective starter motor. 4.*See#2. 5. Dead battery. 5.Charge or replace battery. Engine cranks but will not start. 1.Out of fuel. 1. Replenish fuel/Turn on fuel valve. 2. Defective fuel solenoid(FS). 2.* 3. Open Wire 14 from engine control board. 3.* 4. Defective spark plug(s). 4.Clean,re-gap or replace plug(s). 5.valve clearance out of adjustment. 5.Reset valve clearance. Engine starts hard and runs 1.Air cleaner plugged or damaged. 1.Check/replace air cleaner. rough. 2.Defective spark plug(s). 2.Clean, re-gap or replace plug(s). 3. Fuel pressure incorrect. 3.Confirm fuel pressure to regulator is 10-12 in.water column(19-22 mm mercury)for LP, and 3.5-7 in.water column(9-13mm mercury)for natural gas. 4. Fuel selector in wrong position. 4.Turn fuel conversion valve to correct position. Generator is set to OFF,but the 1.Controller wired incorrectly 1.* engine continues to run. 2. Defective control board. 2.* No AC output from generator. 1. Main line circuit breaker is in the OFF(or 1. Reset circuit breaker to ON(or CLOSED). OPEN)position. 2.Generator internal failure. 2• No transfer to standby after 1.Main line circuit breaker is in the OFF(or 1. Reset circuit breaker to ON(or CLOSED). utility source failure. OPEN)position. 2.Defective transfer switch coil. 2 * 3.Defective transfer relay. 3 * 4.Transfer relay circuit open. 4 * 5. Defective control logic board. 5.* Unit consumes large amounts 1. Engine over filled with oil. 1.Adjust oil to proper level. of oil. 2. Engine breather defective. 2.* 3. Improper type or viscosity of oil. 3.See Engine Oil Requirements. 4.Damaged gasket,seal or hose. 4.Check for oil leaks. *Contact an Independent Authorized Service Dealer for assistance. Owner's Manual for 60 Hz Air-cooled Generators 23 Section 5:Troubleshooting This page intentionally left blank. 24 Owner's Manual for 60 Hz Air-cooled Generators Section 6: Quick Reference Guide Section 6: Quick Reference Guide System Diagnosis To clear an active alarm, press the ENTER button twice and then press AUTO. If the alarm reoccurs, contact an Inde- pendent Authorized Service Dealer. Table 6-1. System Diagnosis Active Alarm LED Problem Things to Check Solution Check MLCB if the MLCB is in the ON NONE GREEN Unit running in AUTO but Check MLCB. position. If it is in the ON position contact no power in house. the Independent Authorized Service Dealer. Check ventilation around the generator, HIGH RED Unit shuts down during Check the LED's/ intake,exhaust and rear of generator. If no TEMPERATURE operation. Screen for alarms. obstruction contact Independent Authorized Service Dealer. OVERLOAD Unit shuts down during Check the LED's/ Clear alarm and remove household loads REMOVE LOAD RED operation. Screen for alarms. from the generator.Put back in AUTO and restart. Unit was running and Clear alarm and remove household loads RPM SENSE LOSS RED shuts down,attempts to Check the LED's/ from the generator. Put back in AUTO and restart. Screen for alarms. restart. If generator does not start,contact Independent Authorized Service Dealer. NOT ACTIVATED NONE Unit will not start in See if screen says unit Refer to activation section in Owner's AUTO with utility loss. not activated. Manual. If the start up delay is greater than NONE GREEN Unit will not start in Check screen for start expected,contact Independent Authorized AUTO with utility loss. delay countdown. Service Dealer to adjust from 2 to 1500 seconds. LOW OIL Unit will not start in Check the LED's/ Check Oil Level/Add Oil Per Owners PRESSURE RED AUTO with utility loss. Screen for alarms. Manual. If oil level is correct contact Independent Authorized Service Dealer. Clear alarm.Using the control panel,check the battery by navigating to the BATTERY Unit will not start in Check the LED's/ MENU option from the MAIN MENU. If it RPM SENSE LOSS RED AUTO with utility loss. Screen for alarms. states battery is GOOD,contact Independent Authorized Service Dealer. If it states CHECK BATTERY,replace the battery. Check fuel line shutoff valve is in the ON Unit will not start in Check the LED's/ position.Clear alarm.Attempt to start the OVERCRANK RED AUTO with utility loss. Screen for alarms. unit in MANUAL.If it does not start or starts and runs rough,contact Independent Authorized Service Dealer. LOW VOLTS Unit will not start in Check the LED's/ Clear alarm and remove household loads REMOVE LOAD RED AUTO with utility loss. Screen for alarms. from the generator. Put back in AUTO and restart. Unit will not start in Check the LED's/ Check the 7.5amp fuse. If it is bad replace FUSE PROBLEM RED AUTO with utility loss. Screen for alarms. it with an ATO 7.5Amp fuse, if not contact Independent Authorized Service Dealer. Owner's Manual for 60 Hz Air-cooled Generators 25 Section 6: Quick Reference Guide Table 6-1. System Diagnosis (Continued) Active Alarm LED Problem Things to Check Solution OVERSPEED RED Unit will not start in Check the LED's/ Contact Independent Authorized Service AUTO with utility loss. Screen for alarms. Dealer. UNDERVOLTAGE RED Unit will not start in Check the LED's/ Contact Independent Authorized Service AUTO with utility loss. Screen for alarms. Dealer. UNDERSPEED RED Unit will not start in Check the LED's/ Contact Independent Authorized Service AUTO with utility loss. Screen for alarms. Dealer. STEPPER RED Unit will not start in Check the LED's/ Contact Independent Authorized Service OVERCURRENT AUTO with utility loss. Screen for alarms. Dealer. MISWIRE RED Unit will not start in Check the LED's/ Contact Independent Authorized Service AUTO with utility loss. Screen for alarms. Dealer. OVERVOLTAGE RED Unit will not start in Check the LED's/ Contact Independent Authorized Service AUTO with utility loss. Screen for alarms. Dealer. Clear alarm.Using the control panel,check the battery by navigating to the BATTERY Yellow LED illuminated in Check the screen for MENU option from the MAIN MENU. If it LOW BATTERY YELLOW any state. additional information. states battery is GOOD contact Independent Authorized Service Dealer. If it states CHECK BATTERY,replace the battery. BATTERY YELLOW Yellow LED illuminated in Check the screen for Contact Independent Authorized Service PROBLEM any state. additional information. Dealer. CHARGER Yellow LED illuminated in Check the screen for Contact Independent Authorized Service WARNING YELLOW any state. additional information. Dealer. SERVICE A YELLOW Yellow LED illuminated in Check the screen for Perform SERVICE A maintenance. Press any state. additional information. ENTER to clear. SERVICE B YELLOW Yellow LED illuminated in Check the screen for Perform SERVICE B maintenance.Press any state. additional information. ENTER to clear. INSPECT BATTERY YELLOW Yellow LED illuminated in Check the screen for Inspect Battery. Press ENTER to clear. any state. additional information. 26 Owner's Manual for 60 Hz Air-cooled Generators GENERAC® OK5801 Rev G 11/02/16 ©2016 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy.59 Specifications are subject to change without notice. Waukesha,WI 53189 No reproduction allowed in any form without prior written 1-888-GENERAC(1-888-436-3722) consent from Generac Power Systems, Inc. www.generac.com